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  4. 【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
CATALOG
  • Dec 26, 2024
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Dec 26, 2024

【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"

サノテック サノテック
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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(製品画像)Magpicker湿式タイプ A社事例 02.jpg

Removal of Magnetic Micropowder: MAGPICKER / Removal and Recovery Case Studies

Introducing a case study of a semiconductor manufacturing company that achieved cost reduction in the manufacturing process of magnetic paste (MAG PICKER / wet type).

1. Overview Continuous concentration of magnetic paste such as nickel and ferrite to achieve an appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnetic drum. - Achieving the appropriate moisture content by adjusting the rotation speed and the pressure of the squeezing rollers. 2. Target Industries Manufacturers of electronic components and magnetic fine powders, chemical, materials, and chemical-related companies, etc. 3. Target Issues ▲ As the fine powder of magnetic materials becomes smaller, the filtration time using filters increases. ▲ It is difficult to secure the optimal moisture content for handling paste and shortening the drying process, etc. 4. Results After Implementation ◎ The time required for paste production using conventional batch processing with filters has been significantly reduced. ◎ Breakthrough of the limits of filter processing when advancing the fine powdering due to high performance. ☆ Please download the "catalog" to check the specifications. ★ Rental of "evaluation units" is adjustable.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(製品画像)Magpicker湿式タイプ B社事例 02.jpg

Removal of Metal Micropowder: MAGPICKER / Removal and Recovery Case Studies

We will introduce a case where the recovery yield rate was improved in the manufacturing process of metal micropowders (MAG PICKER / wet method).

1. Overview Since the target atomized metal powder is a magnetic material, a recovery method using magnets is being considered. - Achieved a recovery rate close to the target value using a permanent magnet drum-type magnetic separator. - Utilized a permanent magnet drum-type magnetic separator as a secondary recovery device for the cyclone separator. 2. Target Industry Metal powder manufacturing industry, and others (industries related to metal powder), etc. 3. Target Issues ▲ In the water atomization method, after recovering mixed particles in the liquid using a cyclone separator, wastewater treatment becomes necessary. ▲ With the expected growth in demand for smartphones, IoT, electric vehicles, etc., improving the recovery yield of metal powders is becoming increasingly important, etc. 4. Results After Implementation ◎ By using a permanent magnet drum-type magnetic separator, it has become possible to recover 98% of the residuals from wastewater that was previously treated as waste. ◎ Since it can significantly reduce the amount of metal powder residue in wastewater, cost reduction effects for wastewater treatment can be expected. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation machine" can be arranged.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(製品画像)Magpicker湿式タイプ C社事例 02.jpg

Removal of Ceramic Deposits: MAGPICKER / Removal and Recovery Case Studies

Introducing a case study on reducing ceramic deposition in multilayer ceramic capacitor manufacturing and improving pipe clogging (MAG PICKER / Wet Type).

1. Overview In the manufacturing process of multilayer ceramic capacitors, reduce the ceramic accumulation in the piping that occurs during the post-processing of laminated waste and scrap. - Approximately 30% of non-magnetic ceramics are recovered along with magnetic materials. - The concentration of non-magnetic materials in the liquid decreases, reducing the frequency of piping blockages and sediment tank cleaning. 2. Target Industries - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic accumulates in the piping in a short period, causing blockages. ▲ Significant costs are incurred for cleaning the piping and sediment tanks, etc. 4. Results After Implementation ◎ Repair costs for cleaning the piping and replacing pipes, which amounted to several million yen annually, have been reduced. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation unit" can be arranged.

  • Separation device
  • Ceramics
  • Filtration Equipment

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(製品画像)Magpicker湿式タイプ D社事例 01.jpg

Removal of arsenic in sludge: MAGPICKER / Removal and recovery case study

Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standard levels (MAG PICKER / wet method).

1. Overview A new technology utilizing a permanent magnet drum-type magnetic separator for the removal of "arsenic" contained in contaminated sludge generated from construction work, etc. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator - Removal of arsenic to below environmental standards, safely utilizing the treated sludge 2. Target Industries General contractors, industrial waste disposal industry, and other companies related to soil purification, etc. 3. Target Issues ▲ Contaminated sludge and sediment require appropriate disposal ▲ Cost concerns and pressure on managed disposal sites, etc. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%) ◎ Treated sludge can be safely utilized, etc. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement.

  • Separation device
  • Filtration Equipment
  • Metal detection and detection equipment

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(カタログ表紙)クーラントタンクユニット 製作事例 02.jpg

[Case Studies] Coolant Tank Unit - Case Studies

The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rate."

Seven examples with different usage conditions are presented, clearly indicating the manufacturing configuration suitable for each condition, along with the points of effectiveness. <Example of Usage Conditions> ◆ Usage Conditions - Processing Machine: Cylindrical Grinding Machine - Processed Parts: Automotive Parts - Material: SCM Material - Coolant Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Manufacturing Example - Unit Configuration: - Primary Filtration: Magnetic Separator, Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type, Two Chambers - Approximate Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Points of Effectiveness) With an oval-shaped tank, circulating the coolant within the tank reduces cleaning work. ★ For details, please check the "Catalog."

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(カタログ表紙)クーラント処理装置総合カタログ 20240701-01.jpg

[Product Catalog Collection] Information on the "Coolant Treatment Equipment Comprehensive Catalog"

Comprehensive guide to the optimal "coolant treatment device" for recovering sludge from coolant liquid generated by machine tools!

1. "Magnet Separator" - We provide optimal products based on usage conditions such as grinding, cutting, shaving, and gear processing. 2. "Cyclone Separator" - High-performance, energy-saving "Cyclone Separator" (foam prevention function can be added). 3. "Paper Filter" - Removes impurities such as grinding sludge and abrasives using the "Paper Filter" (can be used for both magnetic and non-magnetic materials). 4. "Filtration Conveyor" - A conveyor equipped with the function to "remove/filter" sludge and chips from the processing fluid. 5. "Level Gauge" - Choose according to the machine used, including stroke range, detection method, and detection position. 6. "Oil-Water Separator" (Disc Skimmer) - Recovers oil floating on the coolant tank's liquid surface. 7. "Chip Processing Related Equipment" - Supports factory environment improvement, reduction of industrial waste, and recycling. ★ For more details, please refer to the "Comprehensive Catalog."

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Related catalog(6)

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Magnetic Fine Powder"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Magnetic Fine Powder"

TECHNICAL
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[Case Catalog] (MAGPICKER / Wet Type) ◆ Removal and Recovery of "Arsenic" from Contaminated Sludge

[Case Catalog] (MAGPICKER / Wet Type) ◆ Removal and Recovery of "Arsenic" from Contaminated Sludge

PRODUCT
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[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Metal Fine Powder"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Metal Fine Powder"

TECHNICAL
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[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Ceramics"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Ceramics"

TECHNICAL
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[Case Study Collection] Coolant Tank Unit Production Examples / 7 Selections

[Case Study Collection] Coolant Tank Unit Production Examples / 7 Selections

TECHNICAL
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Product Catalog: "Coolant Treatment Equipment Comprehensive Catalog"

Product Catalog: "Coolant Treatment Equipment Comprehensive Catalog"

CATALOG
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Hyper CLT flooring panel

Added a glossary to the website to make technical terms easier to understand.

  • NEW
  • PRODUCT

We have added a new **"Glossary"** to the Hyper CLT sheet website. In the civil engineering and construction industries, there are many specialized terms such as "CLT," "NETIS," "temporary roads," and "wooden lightweight sheets." Therefore, we have introduced related terms in an easy-to-understand manner so that those who are encountering Hyper CLT sheets for the first time can understand the products and technologies. Hyper CLT sheets are wooden lightweight sheets for civil engineering that utilize wood CLT and are registered under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS technology as **"TH-250021-A."** We hope that by not only conveying the features of the product but also sharing the underlying technologies and terminology, users will feel a closer connection to Hyper CLT sheets. We will continue to enhance our website and provide clear information related to wood, NETIS, civil engineering, and CLT.

Oct 10, 2026

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CCS3 product photo

The new product "Vehicle Count Sensor CCS3" enables efficient occupancy management of large parking lots.

  • NEW
  • PRODUCT

Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

Oct 09, 2026

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Hyper CLT flooring panel

On September 15, we issued a press release for the hyper CLT flooring.

  • NEW
  • PRODUCT

On September 15, 2026, we issued a press release regarding the wooden lightweight sheet "Hyper CLT Sheet." The Hyper CLT Sheet is a civil engineering sheet that utilizes CLT (Cross-Laminated Timber) stacked in an orthogonal direction. It can be used in various locations such as temporary roads, access routes, heavy machinery work yards, and material storage areas. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds typical of wood, as well as CO2 fixation. Furthermore, it can be proposed for the use of new technologies in public works as a **registered technology with the Ministry of Land, Infrastructure, Transport and Tourism "TH-250021-A."** Through this press release, we aim to expand the new wooden lightweight sheet that combines wood, NETIS, civil engineering, and CLT to more construction sites.

Oct 09, 2026

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Casting sand mold 3D printer prototype production

  • NEW
  • COMPANY

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

Oct 09, 2026

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Non-contact light beam touch sensor "HA-T Series"

【Catalog now available!】Energy-saving automatic door sensors "HA-T401/HA-T520"

  • NEW
  • CATALOG

The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who wish to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. You can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520" depending on the application and installation location. 【Recommended for such places!】 ☑ Entrance facing a busy corridor ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passages ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing, contributing to energy-saving by minimizing wasteful power consumption ● Equipped with a light touch function, allowing the door to open and close just by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

Oct 08, 2026

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