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  4. [Capacitor Manufacturing] Ceramic / Recovery Case Magnet Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
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  • Dec 26, 2024
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Dec 26, 2024

[Capacitor Manufacturing] Ceramic / Recovery Case Magnet Type Magnetic Separator "MAG PICKERⓇ / Wet Type"

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【New Application】Introducing a case where ceramic deposition was reduced and piping blockage was improved in the manufacturing of multilayer ceramic capacitors (MAG PICKER wet application) 1. Overview In the manufacturing process of multilayer ceramic capacitors, the ceramic deposition occurring in the pipes during the post-processing of laminated waste and scrap is reduced. - Approximately 30% recovery of non-magnetic ceramics along with magnetic materials. - Decrease in the concentration of non-magnetic materials in the liquid. 2. Target Industry - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic deposits in the pipes causing blockages, etc. 4. Results After Implementation ◎ Reduction in repair costs for pipe cleaning and replacement, which had amounted to several million yen annually. ☆ Please download the "catalog" to check the specifications. ★ Evaluation units are available for loan upon arrangement. ---------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
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(製品画像)Magpicker湿式タイプ C社事例 02.jpg

Removal of Ceramic Deposits: MAGPICKER / Removal and Recovery Case Studies

Introducing a case study on reducing ceramic deposition in multilayer ceramic capacitor manufacturing and improving pipe clogging (MAG PICKER / Wet Type).

1. Overview In the manufacturing process of multilayer ceramic capacitors, reduce the ceramic accumulation in the piping that occurs during the post-processing of laminated waste and scrap. - Approximately 30% of non-magnetic ceramics are recovered along with magnetic materials. - The concentration of non-magnetic materials in the liquid decreases, reducing the frequency of piping blockages and sediment tank cleaning. 2. Target Industries - Manufacturers of multilayer ceramic capacitors, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic accumulates in the piping in a short period, causing blockages. ▲ Significant costs are incurred for cleaning the piping and sediment tanks, etc. 4. Results After Implementation ◎ Repair costs for cleaning the piping and replacing pipes, which amounted to several million yen annually, have been reduced. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation unit" can be arranged.

  • Separation device
  • Ceramics
  • Filtration Equipment

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(製品画像)Magpicker湿式タイプ B社事例 02.jpg

Removal of Metal Micropowder: MAGPICKER / Removal and Recovery Case Studies

We will introduce a case where the recovery yield rate was improved in the manufacturing process of metal micropowders (MAG PICKER / wet method).

1. Overview Since the target atomized metal powder is a magnetic material, a recovery method using magnets is being considered. - Achieved a recovery rate close to the target value using a permanent magnet drum-type magnetic separator. - Utilized a permanent magnet drum-type magnetic separator as a secondary recovery device for the cyclone separator. 2. Target Industry Metal powder manufacturing industry, and others (industries related to metal powder), etc. 3. Target Issues ▲ In the water atomization method, after recovering mixed particles in the liquid using a cyclone separator, wastewater treatment becomes necessary. ▲ With the expected growth in demand for smartphones, IoT, electric vehicles, etc., improving the recovery yield of metal powders is becoming increasingly important, etc. 4. Results After Implementation ◎ By using a permanent magnet drum-type magnetic separator, it has become possible to recover 98% of the residuals from wastewater that was previously treated as waste. ◎ Since it can significantly reduce the amount of metal powder residue in wastewater, cost reduction effects for wastewater treatment can be expected. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation machine" can be arranged.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(製品画像)Magpicker湿式タイプ D社事例 01.jpg

Removal of arsenic in sludge: MAGPICKER / Removal and recovery case study

Introducing a case where "arsenic" contained in contaminated sludge was removed to below environmental standard levels (MAG PICKER / wet method).

1. Overview A new technology utilizing a permanent magnet drum-type magnetic separator for the removal of "arsenic" contained in contaminated sludge generated from construction work, etc. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator - Removal of arsenic to below environmental standards, safely utilizing the treated sludge 2. Target Industries General contractors, industrial waste disposal industry, and other companies related to soil purification, etc. 3. Target Issues ▲ Contaminated sludge and sediment require appropriate disposal ▲ Cost concerns and pressure on managed disposal sites, etc. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%) ◎ Treated sludge can be safely utilized, etc. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment can be loaned upon arrangement.

  • Separation device
  • Filtration Equipment
  • Metal detection and detection equipment

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(製品画像)Magpicker湿式タイプ A社事例 02.jpg

Removal of Magnetic Micropowder: MAGPICKER / Removal and Recovery Case Studies

Introducing a case study of a semiconductor manufacturing company that achieved cost reduction in the manufacturing process of magnetic paste (MAG PICKER / wet type).

1. Overview Continuous concentration of magnetic paste such as nickel and ferrite to achieve an appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnetic drum. - Achieving the appropriate moisture content by adjusting the rotation speed and the pressure of the squeezing rollers. 2. Target Industries Manufacturers of electronic components and magnetic fine powders, chemical, materials, and chemical-related companies, etc. 3. Target Issues ▲ As the fine powder of magnetic materials becomes smaller, the filtration time using filters increases. ▲ It is difficult to secure the optimal moisture content for handling paste and shortening the drying process, etc. 4. Results After Implementation ◎ The time required for paste production using conventional batch processing with filters has been significantly reduced. ◎ Breakthrough of the limits of filter processing when advancing the fine powdering due to high performance. ☆ Please download the "catalog" to check the specifications. ★ Rental of "evaluation units" is adjustable.

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(カタログ表紙)クーラントタンクユニット 製作事例 02.jpg

[Case Studies] Coolant Tank Unit - Case Studies

The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rate."

Seven examples with different usage conditions are presented, clearly indicating the manufacturing configuration suitable for each condition, along with the points of effectiveness. <Example of Usage Conditions> ◆ Usage Conditions - Processing Machine: Cylindrical Grinding Machine - Processed Parts: Automotive Parts - Material: SCM Material - Coolant Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Manufacturing Example - Unit Configuration: - Primary Filtration: Magnetic Separator, Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type, Two Chambers - Approximate Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Points of Effectiveness) With an oval-shaped tank, circulating the coolant within the tank reduces cleaning work. ★ For details, please check the "Catalog."

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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(カタログ表紙)クーラント処理装置総合カタログ 20240701-01.jpg

[Product Catalog Collection] Information on the "Coolant Treatment Equipment Comprehensive Catalog"

Comprehensive guide to the optimal "coolant treatment device" for recovering sludge from coolant liquid generated by machine tools!

1. "Magnet Separator" - We provide optimal products based on usage conditions such as grinding, cutting, shaving, and gear processing. 2. "Cyclone Separator" - High-performance, energy-saving "Cyclone Separator" (foam prevention function can be added). 3. "Paper Filter" - Removes impurities such as grinding sludge and abrasives using the "Paper Filter" (can be used for both magnetic and non-magnetic materials). 4. "Filtration Conveyor" - A conveyor equipped with the function to "remove/filter" sludge and chips from the processing fluid. 5. "Level Gauge" - Choose according to the machine used, including stroke range, detection method, and detection position. 6. "Oil-Water Separator" (Disc Skimmer) - Recovers oil floating on the coolant tank's liquid surface. 7. "Chip Processing Related Equipment" - Supports factory environment improvement, reduction of industrial waste, and recycling. ★ For more details, please refer to the "Comprehensive Catalog."

  • Separation device
  • Solid-liquid separation filter
  • Filtration Equipment

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Related catalog(6)

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Ceramics"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Ceramics"

TECHNICAL
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[Case Catalog] (MAGPICKER / Wet Type) ◆ Removal and Recovery of "Arsenic" from Contaminated Sludge

[Case Catalog] (MAGPICKER / Wet Type) ◆ Removal and Recovery of "Arsenic" from Contaminated Sludge

PRODUCT
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[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Magnetic Fine Powder"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Magnetic Fine Powder"

TECHNICAL
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[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Metal Fine Powder"

[Case Catalog] (MAGPICKER/Wet Type) ◆ Removal and Recovery of "Metal Fine Powder"

TECHNICAL
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[Case Study Collection] Coolant Tank Unit Production Examples / 7 Selections

[Case Study Collection] Coolant Tank Unit Production Examples / 7 Selections

TECHNICAL
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Product Catalog: "Coolant Treatment Equipment Comprehensive Catalog"

Product Catalog: "Coolant Treatment Equipment Comprehensive Catalog"

CATALOG
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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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  • PRODUCT

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jun 29, 2026

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Please take a look at the technical document for the leak test, the "Technical Manual"!

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  • CATALOG

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

Jun 29, 2026

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Hyper CLT flooring panel

Civil CLT as common temporary works for public construction | Hyper CLT flooring

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  • COMPANY

In public construction civil engineering sites, there are many instances where sheets are used as common temporary facilities, such as construction roads, access roads, heavy machinery work yards, material storage areas, and worker pathways. Traditionally, steel plates were common, but due to their weight, transportation and installation can be cumbersome. Hyper CLT sheets are civil engineering materials made from wooden CLT for civil engineering use. The 5×10 sheet weighs about 230 kg, and the 5×20 sheet weighs about 460 kg, making them lightweight and easy to transport, install, and remove, even with small machinery. They can be widely utilized for temporary roads, heavy machinery scaffolding, pathways within the site, and protection of material storage in public works. Since they are made of wood, they also contribute to environmental aspects such as reducing summer heat reflection, lowering noise, and fixing CO2. They can simultaneously address construction efficiency, safety measures, and environmental considerations, making them effective for innovative proposals in public works. Furthermore, they improve transportation efficiency and reduce labor in site operations as an alternative to steel plates. Hyper CLT sheets are registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A." They are recommended for companies considering civil engineering, civil engineering use, and civil engineering CLT. Feel free to request materials or consult about implementation. They are temporary materials that also help improve site evaluations in public works. Please consider them.

Jun 28, 2026

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[YouTube Update] Differences in Cleansing Ingredients You Should Know Before Developing an Original Shampoo

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We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

Jun 26, 2026

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The 2nd Japan Go IPO Summit held in Tokyo in response to the growing momentum of Japanese companies in the U.S. capital markets.

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  • COMPANY

New York and Tokyo, June 26, 2026 - (JCN Newswire) - This year's successful listing of PayPay Corporation (hereinafter "PayPay") on NASDAQ has provided a significant boost. The question now facing Japan's leading innovation companies is no longer "Is a U.S. listing feasible?" but rather "How can we attract global capital and build companies that align with global growth strategies?" The 2nd Japan Go IPO Summit will be held on September 16, 2026, at the Grand Hyatt Tokyo to address this question. This summit is hosted by MarcumAsia and organized by AUM Advisors. To register for this invitation-only event, please apply here: Japan GO IPO Summit Attendee Information https://events.marcumasia.com/view.php?id=32

Jun 26, 2026

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