[Publication Achievements] Tori Engineering has been officially featured as a successful case study utilizing Ipros!

How about reviewing CO2 emissions with GX and energy-saving initiatives? By simply replacing your current air nozzle with Hayate, you can significantly reduce air consumption!

In order to achieve carbon neutrality by 2050, emissions trading will officially start in Japan from the fiscal year 2026. "Hayate" is an air nozzle that excels in removing water droplets and foreign substances from container surfaces, significantly reduces air consumption, thereby lowering running costs and environmental impact, and also achieves low noise levels. There are proven results in CO2 reduction across various industries using this nozzle. You can try it out with a free rental. Why not take this opportunity to reassess your CO2 emissions? 【Features and Achievements】 - Despite extremely low air usage, it uniquely achieves high wind speed, film-like air, and long-distance air. - Reducing air usage decreases the load on compressors, which can reduce CO2 emissions and electricity costs. - Improved foreign substance removal performance allows for a reduction in the number of air nozzles needed. - There are no moving (wearing) parts in the internal structure, allowing for semi-permanent use. - Excellent removal performance enhances product quality and can reduce factory operating hours. *We are currently offering explanatory materials that include actual measurement data on air consumption and wind speed. Please feel free to contact us for inquiries.

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Energy saving × High-performance removal = The true value of the air nozzle 'Hayate'

In recent years, while efforts for energy conservation have accelerated, there is a dilemma on-site where removal performance and work efficiency cannot be compromised. Therefore, we would like to propose the high-performance air nozzle 'Hayate' with laminar flow air blow. 1. A design that does not compromise on energy savings or performance Hayate significantly reduces air consumption compared to conventional nozzles through its unique flow path design, while achieving stable air blow with high wind speed and long distance. This ensures energy savings while enabling high-level removal of foreign substances and water droplets. 2. High-precision removal with laminar flow air The straight and uniform laminar flow air effectively reaches details that are difficult to access with normal turbulence. It can accurately remove fine objects such as water droplets on food containers and dust on electronic components. 3. Quiet design for improved work environment Hayate not only achieves energy savings but also features a low-noise structure. It can be used with confidence even in production lines where noise control is necessary. 5. Ideal for initiatives related to GX and CSR As part of carbon pricing and GX compliance, it supports not only energy savings but also improvements in work quality and the environment.

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Adopted by major pharmaceutical manufacturers' production facilities. Solving issues such as "wanting to remove water droplets and foreign substances" and "wanting to reduce running costs"! *Awarded the Invention Prize.

Do you know how much electricity your air nozzle consumes? It is generally said that compressed air accounts for 20-30% of the total energy consumption in a factory. We have received feedback from customers using our air nozzle "Hayate," stating that they have "reduced running costs" and "improved water droplet removal rates." If you are facing issues such as "wanting to remove water droplets and foreign substances," "wanting to reduce noise," or "wanting to cut running costs," we are currently offering free samples for loan. Please contact us for more information. [Customer Feedback] - Improved water droplet removal rate - Reduced printing and inspection defects - Reduced running costs, including electricity expenses - Recovered initial investment within three months - Improved working environment due to reduced noise - Installed in a space-saving manner ★ Investment recovery sample materials are also available. *For more details, please refer to the PDF materials or feel free to contact us.

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A lineup of products that can be used in various industries and applications! We offer many options such as thin plates, fan shapes, and conical shapes.

The "Hayate Series" is used in a wide range of industries, including beverages, food, pharmaceuticals, medical devices, electronic components, optics, can and bottle manufacturing, and the paper industry. The "Type-F," which allows you to choose the discharge width, is suitable for candy containers, retort pouches, and semiconductor components, while the "Type-W," which discharges a fan-shaped power mist, is ideal for medical containers and frozen dessert molds. Additionally, we offer a rich lineup including the "Type-S," which discharges a thin sheet of air, and the "Type-T," which discharges a conical air. 【Product Lineup】 ■Type-G: Discharges air along a guide ■Type-F: Discharges a thin sheet of air, with selectable discharge width ■Type-S: Discharges a thin sheet of air ■Type-V: Discharges fan-shaped air ■Type-W: Discharges fan-shaped power mist ■Type-T: Discharges conical air ■Type-C: Discharges cylindrical air for pinpoint use *For more details, please refer to the PDF document or feel free to contact us.

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I am experiencing the benefits of implementation in terms of particle countermeasures, energy-saving performance, and quietness.

We have fully introduced the Hayate series into the dust removal process of our substrate manufacturing line. The air nozzles we were previously using had a dust removal rate of about 50%, which had plateaued, leading to ongoing quality issues due to residual and reattached foreign substances. When we first tested the Hayate, the first thing we noticed was the difference in the quality of the airflow itself. Unlike the air nozzles we had been using, the Hayate provides a stable supply of thin, directional air, ensuring that the airflow reaches the target surface consistently. It was clear from the results that it effectively blows away foreign substances. Upon inspecting the foreign substance retention rate, most models achieved a dust removal rate of over 70%. In some models, a dust removal performance of over 99% was confirmed, significantly improving product quality and, as a result, greatly reducing the number of defects caused by foreign substances. Furthermore, air consumption has been reduced by more than 50% compared to previous models, and noise levels have also been noticeably lowered. This has reduced stress for operators and contributed to improving the working environment within the factory. Currently, we have adopted the Hayate as the standard specification for our dust removal process, and we are experiencing benefits in terms of quality, environment, and cost.

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"An uninterrupted site creates the highest quality." ~ The amazing stable operation brought by zero chocolate stops ~

"Honestly, I underestimated it. But now I can't let it go." In the manufacturing process dealing with thread-like fibers, image inspection is essential to prevent the outflow of NG products to the next process. However, the attachment of lint to the lenses and reflectors was serious, leading to unstable inspection accuracy, and it became routine to stop the equipment every two hours for manual cleaning. We tried various air nozzles, but the honest feedback from the field was, "No matter which nozzle we use, the effect is mediocre," and "It's a waste of air and electricity, but there's no choice." At that time, a business partner introduced us to Hayate, and we conducted verification with the actual machine. The results were so effective that I thought, "What were we doing before?" The attachment to the lenses and reflectors drastically decreased, and the need for cleaning every two hours naturally disappeared. I still vividly remember exclaiming, "Honestly, I underestimated it." ■ Effects achieved by introducing Hayate Zero downtime for inspection equipment → Significant reduction in management tasks Voices from the field saying, "It has become incredibly easier" 60% reduction in power consumption and CO₂ emissions compared to before Stable inspection accuracy → Contributed to quality improvement Stabilization of production → Reduction in overtime hours Increase in daily production volume and overall efficiency improvement in the field.

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Solving the issues of scaling up small bottle dewatering devices and excessive air consumption all at once. ~Achieving both space-saving and reducing air consumption to less than 1/5 simultaneously~

Honestly, I thought further improvements were impossible. With the conventional nozzle, the dewatering effect was 70-80%, the device was over 3 meters long, and the air consumption was over 3,000 liters/min per unit. I felt a limit to the extent that I even considered design changes to extend the transport distance and promote natural drying. At that time, I discovered the air nozzle 'Hayate' on Ipros. 'I was half in doubt, but I entrusted my last hope to it and requested an experiment,' said the person in charge. When they confirmed the results in the video and experienced the actual demo, they were so surprised that they exclaimed, 'Really... is it dewatering?' The introduction effect was overwhelming. The dewatering effect reached 99%, the device length was reduced to 1/4, and air consumption was less than 1/5. Furthermore, the improvement in design flexibility and the reduction in transport distance significantly enhanced line efficiency. It also directly contributed to the reduction of CO₂ emissions and electricity costs, and it is now adopted as the standard specification. We have received feedback from end users stating, 'We will use Hayate for all dewatering areas in the future.' If you are looking for overwhelming dewatering performance with energy savings and space efficiency, please consider Hayate.

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The water droplet removal effect was far superior to that of the air nozzle previously used.

"The water droplet removal effect was far superior compared to the nozzles we had been using previously." We received such feedback from a manufacturer of retort pouch food products who actually implemented it. - The performance of blowing away water droplets is overwhelmingly high, significantly improving the efficiency of the drying process. - Since the air is concentrated and directed at the target, we were able to reduce the flow rate. - The load on the compressor has been greatly reduced, leading to expected energy-saving effects. - The wind noise is very quiet, contributing to an improved working environment. - Made of SUS, it is resistant to corrosion and has excellent durability. - The foreign objects blown away are less likely to scatter around, which is advantageous from a hygiene management perspective. - The nozzle is of very high quality, and I truly believe it was a good decision to implement it. The air nozzle "Hayate" demonstrates performance that sets it apart from the nozzles previously used in water droplet removal, foreign object removal, and drying processes on food production lines. In particular, its highly directional high-speed laminar airflow simultaneously achieves "efficiency" and "energy savings," which were difficult to realize with conventional methods.

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Low cost is the top priority" - Even though I thought I didn't have that mindset, I realized that I had been relying on "the usual selection.

A device manufacturer delivered a device incorporating conventional air nozzles to an end user. However, the dewatering performance was not as expected, leading to ongoing adjustments. Despite repeated trials, including adding nozzles, there was no improvement in the rejection of defective products during the inspection process. During this time, the person in charge encountered the air nozzle "Hayate" at a trade show. Later, when they validated it using a demo unit on the actual device, they found that it could effectively remove even the fine water droplets that had previously been difficult to eliminate. Moreover, while four conventional units were insufficient, just two Hayate units provided sufficient effectiveness. This became the decisive factor for adoption. The introduction not only improved dewatering performance but also led to the following benefits: - Contribution to energy savings for the end user - Reduction in complaint handling and management tasks - Maintenance of trust relationships - Reduction of "hidden costs" such as labor and travel expenses There were also positive impacts on stable operation of the production line and reductions in waste and CO₂ emissions. While controlling costs is important, this experience prompted a reconsideration of "what truly constitutes a valuable choice," as reflected in the feedback received.

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[Case Study] Solving Noise and Dehydration Issues in Food Manufacturing Lines All at Once with Hayate!

■Introducing Company: A certain food manufacturing company The previously used blower-type dewatering device had unsatisfactory dewatering performance, and the working environment was in a harsh situation with high noise levels of 95 to 100 dB. Workers were regularly troubled by the high noise, leading to issues such as work stress and decreased concentration. ■Effects revealed by a 2-week rental verification After a 2-week trial of the air nozzle "Hayate," the following effects were confirmed: 1: Dewatering performance significantly improved, drastically reducing defective labels and NG products in image inspections. 2: Noise levels were reduced by approximately 15 dB(A) or more, eliminating the need for earplugs and greatly improving the working environment. 3: Contributed to significant reductions in CO₂ emissions, disposal costs, and power consumption. ■Unexpected "good troubles" after implementation? 1: After the introduction of Hayate, the operation was so quiet and comfortable that workers mistakenly thought "the dewatering device is not operating," leading to a temporary line halt. 2: An executive from outside the factory entered for an inspection, wondering, "Is the line stopped?" There were even pleasant trouble cases where people were surprised by how quiet it was. This is indeed proof of satisfaction with both the dewatering effect and noise reduction effect.

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Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

At construction sites, temporary parking lots may be established for workers and construction-related vehicles. On unpaved ground, mud and ruts can easily occur due to rain, which may hinder vehicle access. Hyper CLT mats are civil engineering materials that utilize wood CLT. By laying them in temporary parking lots, a suitable environment for vehicle passage and parking can be created while protecting the ground. They can be laid only in the necessary areas, and after the construction is completed, they can be removed and repurposed for temporary roads or access routes. The 5×10 panels weigh approximately 230 kg, and the 5×20 panels weigh about 460 kg, making them lightweight and easy to install and remove even with small machinery, allowing for changes in parking space. Additionally, they offer benefits unique to wood, such as glare reduction, noise reduction, and CO2 fixation. They are registered as a technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS as "TH-250021-A," and can be utilized for the development of temporary parking lots and innovative public works.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.