[Seminar for Manufacturing Industry Professionals on 9/9 (Tue)] No more fear of "stockouts" or "incorrect inputs"! Inventory management techniques in production sites transformed by production management systems.

Low-cost x small start production management cloud system.

"Smart F" is a production management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and man-hours, achieving a compression of management costs. ◆ Effects of introducing Smart F (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting man-hours by 560 hours annually - Eliminated annual waste losses of several million yen - Eliminated handwritten management and Excel input tasks - Eliminated 1,000 site verification tasks each month ◆ List of modules Inventory management, material management, process management/man-hour aggregation, production planning, order management, cost management, warehouse management/WMS, quality management (inspection management/defect aggregation/lot traceability) ◆ For customers facing these challenges - Want to eliminate handwritten and Excel management - Cannot eliminate the discrepancy between theoretical and actual inventory - Difficult to adjust production plans and delivery dates due to lack of process progress visibility - Unable to manage ordering and inventory of purchased parts - Want to visualize costs for each project <Understand Smart F in 3 minutes> https://youtu.be/kE2jZegz1js

• Production Management System
• Process Control System
• Cost Management System

Low-cost x small start inventory management cloud system.

"Smart F" is a cloud-based inventory management system that allows for a small start with low costs and low risks. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and labor hours, achieving a compression of management costs. ◆ Effects of implementing Smart F (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor hours to one-tenth - Eliminated annual waste losses of several million yen - Eliminated handwritten management and Excel input tasks ◆ Main features (partial) Effective inventory (future inventory), reorder point management, outsourced inventory management, supplied parts management, lot management, area management, expiration date management, site inventory, ordering function integration, production management integration, quality management integration, cost management integration ◆ For customers facing these challenges - Handwritten and Excel management is cumbersome and prone to errors - Unable to know accurate inventory in real-time - Occurrence of stockouts or excess inventory - Desire for detailed inventory management such as lot management <Understand Smart F in 3 minutes> https://youtu.be/kE2jZegz1js

• Production Management System
• Process Control System
• Cost Management System

Low-cost x small start cloud-based project management system.

"Smart F" is a process management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and man-hours, achieving a compression of management costs. ◆ Effects of introducing Smart F (example) - Eliminating the aggregation of paper work reports, resulting in a reduction of 1,200 man-hours annually - Real-time progress management leading to a reduction of 100 man-hours annually - Achieving precise cost management through automatic man-hour aggregation ◆ Main features (partial) - Process progress/delivery management - Production planning optimization - Automatic aggregation of man-hours and defects - Integration of production management and cost management - Visualization of workload - Integration with external systems ◆ For customers facing these challenges - Delays in delivery or taking too long to respond to delivery inquiries - Uncertainty about process progress, requiring constant checks - The hassle of handwritten or Excel management

• Production Management System
• Production Scheduler
• Process Control System

Low-cost x small start cloud-based cost management system.

"Smart F" is a production management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and labor hours, achieving a compression of management costs. ◆ Effects of implementing Smart F (example) - Reduced inventory costs by 1 million yen annually - Reduced inventory counting labor hours by 560 hours annually - Eliminated annual waste losses of several million yen - Eliminated handwritten management and Excel input tasks - Eliminated 1,000 site verification tasks each month ◆ List of modules Inventory management, material management, process management/labor hour aggregation, production planning, order management, cost management, warehouse management/WMS, quality management (inspection management/defect aggregation/lot trace) ◆ For customers facing these challenges - Want to eliminate handwritten and Excel management - Cannot eliminate the discrepancy between theoretical and actual inventory - Difficulties in production planning and deadline adjustments due to lack of process progress visibility - Unable to manage order and inventory of purchased parts - Want to visualize costs for each project <Smart F in 3 minutes> https://youtu.be/kE2jZegz1js

• Production Management System
• Process Control System
• Cost Management System

Quality management cloud system starting with low cost and small scale.

"Smart F" is a quality management cloud system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, loss, and man-hours, achieving a compression of management costs. ◆ Main Features (partial) - Raw material acceptance inspection / In-process inspection / Product inspection registration - Inspection settings for each product number - Lot management / Expiration management / Inspection checks - Issuance of inspection reports - Lot traceability / Reverse lot traceability - Tamper prevention - Integration with production management / inventory management / order management - Integration with external systems ◆ For customers facing these challenges - Double-checking through visual confirmation leads to effort and mistakes - Unable to manage lot management / serial management or expiration management / inspection management - Want to manage traceability and quality assurance systems through a system

• Production Management System
• Process Control System
• Cost Management System

Low-cost x small start cloud-based facility management system.

"Smart F" is a cloud-based facility management system that allows for a small start with low cost and low risk. By visualizing all aspects of the manufacturing site, it reduces waste, losses, and man-hours, achieving a compression of management costs. ◆ Effects of introducing Smart F (example) - Reduces inventory work that takes one month to just one week. ◆ Main features (partial) - Equipment ledger management - Equipment operation monitoring/operation aggregation - Inspection management/maintenance planning management - Abnormality recording/manualization of procedures - Inventory management of maintenance parts - Preventive/predictive maintenance - Notification function to prevent parts shortages ◆ For customers facing these challenges - Want to minimize equipment troubles and downtime - Find handwritten or Excel input for equipment maintenance cumbersome - Unable to accumulate information and knowledge on equipment maintenance

• Production Management System
• Process Control System
• Cost Management System

CLT, which has been widely adopted in the construction field, is now expanding its applications into the civil engineering sector. The "Hyper CLT Mats" are civil engineering CLT products that utilize wood CLT as temporary materials. Traditionally, steel plates have been the mainstream choice for temporary roads, access routes, and heavy machinery yards. The Hyper CLT Mats introduce a new option of "wood" to that market. The 5x10 mats weigh approximately 230 kg, making them lightweight and easy to install and remove with small machinery, with a maximum capacity of 40 mats on a 10-ton truck. They also have advantages in terms of workability and transportation efficiency. Moreover, they offer added value that can only be achieved with wood, such as glare reduction, noise control, CO2 fixation, and consideration for aesthetics. This product is expected to be a new proposal for not only construction companies but also building material firms, lumber companies, and material trading companies. It is a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS, with the registration number "TH-250021-A." The use of wood is not limited to construction anymore. The utilization of Hyper CLT Mats is expanding as a new market that connects civil engineering and wood.

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Stable adhesion to rough and uneven surfaces such as stone, sheet metal, textured glass, and wood. Piab's "PX Suction Cup Series" is designed for handling rough surfaces, patterned surfaces, and uneven workpieces that are difficult to hold with standard flat suction cups. The high-conformity EPDM sealing ring adapts to the irregularities and shapes of the work surface, while the rigid aluminum support plate and internal support pad provide a stable grip. The internal support pad helps stabilize thin sheets and delicate workpieces while minimizing suction marks. It is suitable for demanding industrial applications involving stone, metal, glass, and wood. Additionally, a cone valve integrated version is also available. By preventing leaks from suction cups that do not contact the workpiece, it enhances safety during transport while reducing air consumption. This is also effective for energy-saving measures in large-area grippers that use multiple suction cups.