It has been published in "evort."

Visualize power consumption in 15 seconds! Supporting energy conservation in the manufacturing industry.

In the manufacturing industry, reducing energy costs and efficient power management are important challenges. In particular, it is necessary to understand the operating status of production equipment and reduce unnecessary power consumption. However, traditional power measurement methods often required extensive construction or did not provide detailed data. The IoT power sensor unit "DDS33 Series Three-Phase Type" is a "retrofit" power sensor that requires no electrical work or equipment downtime and can be installed in just 15 seconds. It can measure the power consumption of each piece of equipment in real-time and also non-contactly measure the "power factor," which indicates how effectively the supplied power is used. It can simply visualize the previously hard-to-see waste and imbalance of power. With its high measurement accuracy and ease of installation, it strongly supports energy saving in the manufacturing industry, having won the 2024 Energy Conservation Award. [Usage Scenarios] - Visualization of power consumption for each piece of equipment in the factory - Understanding the total power consumption of the production line - Measuring the effectiveness of energy-saving measures [Benefits of Implementation] - Increased awareness of energy conservation through the visualization of power consumption - Reduced risk of failure through abnormal detection of equipment - Reduction in electricity costs through power factor improvement

• Power meter

On-premises system compatible data logger

The data measured by the sensor is transmitted to higher-level devices such as PCs, internal networks, and PLCs. It supports sampling intervals as short as 0.2 seconds and generates measurement data such as cumulative power consumption, active power, apparent power, power factor, and current values. ■■Product Features■■ - Measurement data is transmitted via LAN connection - Achieves logging every 0.2 seconds at the shortest - Can connect up to 6 sensors

• Data Logger

On-premises system compatible data logger

The data measured by the sensor is transmitted to higher-level devices such as PCs, internal networks, and PLCs. It supports sampling intervals as short as 1 second and generates measurement data such as cumulative power consumption, active power, apparent power, power factor, and current values. ■■Product Features■■ - Measurement data is transmitted via LAN connection - Can connect up to 20 sensors - Achieves logging at intervals as short as 1 second

• Data Logger

High-speed model capable of measurement at intervals of 0.2 seconds.

We have achieved measurement at intervals of 0.2 seconds through a wired connection. This enables the collection of power data that changes rapidly over short periods, which was previously difficult, allowing for more accurate data acquisition and improved anomaly detection in equipment that involves precise operations, such as processing machines. 【Product Features】 By connecting to a PLC, it can be integrated into existing data collection systems. High-speed data acquisition is possible through connection with devices that support RS-232C communication, contributing to quality stabilization through processing condition analysis, as well as the detection of previously missed anomalies and the diagnosis of equipment degradation for predictive maintenance.

• Power meter

High-speed model capable of measurement at intervals of 0.2 seconds.

The wired connection enables measurements at intervals of 0.2 seconds. It has become possible to collect power data that changes rapidly, which was previously difficult. This is expected to improve the accuracy of data acquisition and anomaly detection in equipment that involves precise operations, such as processing machines. 【Product Features】 - High-voltage wiring work is not required, making installation easy. It measures detailed data in real-time at 0.2-second intervals. - It is easy to link power consumption to production data, allowing for the calculation of the amount of electricity used for each individual product in the manufacturing process. This enables not only the calculation of carbon footprints but also the planning of power reduction measures such as improving production line processes and reducing standby power.

• Power meter

The first step in energy conservation starts here. [SIRC Cloud Package]

■■What You Can Do with SIRC Cloud■■ ~Easily Visualize On-Site Data~ The management screen is easily accessible from a browser. You can share on-site data with group companies and business partners. ~Provide Energy-Saving Tips with Analysis Functions~ Check the correlation between on-site data and power consumption. Identify large power-consuming equipment and unexpected waste. ~Notify Equipment Abnormalities via Email~ By setting thresholds in advance, you can detect abnormalities and receive email notifications. This allows for early detection of issues and prevention of troubles. ■■What is the SIRC Cloud Package?■■ This is a flat-rate plan that can be implemented with four sensors tailored to the environment of factories or facilities, along with SIRC Cloud. It is recommended for companies that want to advance their understanding of CO2 emissions across the entire supply chain with Scope 3 compliance, as well as for small-scale implementations by companies that have not yet started energy-saving initiatives.

• Power Monitoring Equipment

Documentation of equipment configuration during the introduction of our IoT sensors.

The IoT power sensor unit / IoT angle sensor unit is an IoT sensor that can be easily retrofitted to existing equipment. It supports energy conservation and improves the efficiency of inspection tasks in factories!

• Data Logger

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.