What are the reasons for changes in results from the lab to mass production? Causes and countermeasures for the deterioration of distributed quality during scale-up.

From powder supply to dispersion, defoaming, and transfer. A dispersion machine line compatible with high-viscosity slurries has been established.

We offer a solid-liquid mixing line that includes powder supply, dispersion, degassing, and transfer, centered around the disperser. In high solid content and high viscosity slurries, the powder supply conditions and instantaneous concentration fluctuations significantly affect dispersion quality. This system optimizes the entire process rather than just the disperser alone, achieving quality stabilization and productivity improvement. Additionally, by combining inline dispersers, batch dispersers, static mixers, etc., we can propose systems tailored to material characteristics and processing conditions. We accommodate a variety of slurry applications, including battery materials, CNTs, electronic materials, adhesives, inks, and food. We can provide consistent support from lab testing to scale-up and mass production line construction.

• Emulsifier/Disperser
• Powder Supply Device
• Dispersion/emulsification equipment/homogenizer

Resolve issues of not dissolving and clumping in advance. Test the dispersibility of the protein.

The quality of protein products is greatly influenced by their dispersion state. In particular, powdered protein often faces challenges such as clumping during dissolution in water or solvents, uneven dispersion, and poor mouthfeel. Additionally, changes in formulation or raw materials can alter viscosity and dispersibility, leading to cases where there are no issues during prototyping but quality becomes unstable during mass production. This service conducts dispersion tests tailored to raw material characteristics and formulation conditions, verifying the suppression of clumping, improvement of dispersibility, and enhancement of mouthfeel. Furthermore, through process design aimed at scaling up from the lab to small machines and mass production equipment, we establish reproducible manufacturing conditions. We can support evaluations from the prototyping stage to pre-mass production verification.

• Emulsifier/Disperser
• Dispersion/emulsification equipment/homogenizer
• Vacuum degassing machine

The strength is determined by the variance. Visualize quality variations through testing before mass production.

The performance of adhesives greatly depends on the dispersion state of fillers and additives, and even slight differences in dispersion can affect adhesion strength, durability, and appearance quality. Particularly in highly filled systems, issues such as clumping, undispersed particles, and poor mixing due to viscosity increases are likely to occur, leading to variations in dispersion and quality due to sedimentation and separation. These challenges often stem not from the equipment alone but from input conditions, dispersion conditions, and process composition, manifesting as problems that cannot be reproduced during mass production. In this service, we conduct dispersion tests based on the customer's materials and formulation conditions to evaluate the dispersion state, viscosity characteristics, and their impact on adhesive performance. Furthermore, we perform scale-up verification using small machines and pilot equipment to clarify the reproducible conditions for mass production. By conducting thorough verification that delves into process design, we support quality stability and reduction of development time.

• Emulsifier/Disperser
• Dispersion/emulsification equipment/homogenizer
• Vacuum degassing machine

Quality changes with dispersion. Pre-validation of the reproducibility of resin materials through testing.

In the dispersion process of resin materials, the dispersion state of fillers and additives greatly influences product performance. Issues such as strength reduction due to poor dispersion, appearance defects, variability in functional characteristics, and viscosity fluctuations are likely to occur, especially in high-fill and nano-filler systems where dispersion difficulty increases. Additionally, even if there are no problems during the prototype stage, it is often seen that the same quality cannot be reproduced during mass production. This service conducts dispersion tests tailored to material properties and formulation conditions, evaluating dispersion state, viscosity characteristics, and reproducibility. Furthermore, through scale-up verification using small machines and pilot equipment, risks during the transition to mass production are visualized in advance. This is not just a simple test; by delving into process design, we support quality stability and productivity improvement.

• Emulsifier/Disperser
• Dispersion/emulsification equipment/homogenizer
• Vacuum degassing machine

Verify before failing in mass production. Confirm the reproducibility of slurry dispersion in advance.

In the dispersion process of battery slurry, it is often observed that while dispersion can be achieved without issues during the research phase, it cannot be replicated during mass production, leading to quality problems. This is particularly true for positive and negative electrode slurries and CNT conductive materials, where variations in powder input conditions, dispersion energy, viscosity changes, and differences in process configuration can significantly alter the dispersion state and coating properties. Our service conducts dispersion tests at the lab scale based on the customer's materials and formulation conditions, evaluating the dispersion state, viscosity characteristics, and reproducibility. Furthermore, we support scale-up verification using small machines and pilot equipment, visualizing risks during mass production in advance. This is not just a simple test; through verification that delves into process design, we assist in reducing troubles during the transition to mass production and shortening the startup period.

• Emulsifier/Disperser
• Dispersion/emulsification equipment/homogenizer
• Vacuum degassing machine

We would like to introduce MotionCatch as a monitoring sensor that can be used to understand office occupancy. Using millimeter-wave radar and AI, it non-contactly detects human movement and occupancy status. Since it does not use a camera and does not record images, it can be considered for installation in places where cameras are difficult to place, such as conference rooms, private rooms, and work areas. 【Suitable for the following situations】 - Understanding whether conference rooms are actually in use - Monitoring occupancy and absence in private rooms and work areas - Checking if absences are prolonged It can be installed on walls or ceilings and has a design that easily blends into existing spaces. Product materials and a comparison table of monitoring sensors can be downloaded from the related catalog below. We also welcome inquiries regarding the conditions for rooms where installation is possible and the number of units, so please feel free to contact us.

One of the major strengths of the Hyper CLT sheet is that it is a technology registered with the Ministry of Land, Infrastructure, Transport and Tourism's NETIS. The NETIS registration number is **"TH-250021-A."** In public works, it is important to explain to the client "why we are introducing it" and "what effects we expect" when adopting new materials. If it is a NETIS registered technology, it becomes easier to connect it to proposals for the utilization of new technologies and creative ideas. The Hyper CLT sheet is a civil engineering sheet that utilizes wood CLT. It is lightweight and easy to install and remove, and it has characteristics unique to wood, such as reducing summer heat reflection and noise, and fixing CO2. It is important to be able to propose it not just as "wooden sheets," but as a civil engineering technology registered with NETIS. The Hyper CLT sheet, which combines wood, NETIS, civil engineering, and CLT, is a new temporary material that makes it easier to clearly demonstrate the reasons for its introduction in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

The applications of Hyper CLT sheets are not limited to specific locations. Essentially, many civil engineering sites that have previously used steel plates are candidates for consideration. Wood CLT can be utilized in various places such as temporary roads, access routes, heavy machinery work yards, material yards, storage areas, temporary parking lots, and worker pathways. Of course, there are cases where steel plates are more suitable depending on site conditions, such as in areas with heavy loads or where heavy machinery needs to turn. The important thing is not to replace everything, but to use them appropriately according to the ground conditions, machinery, and intended use. Hyper CLT sheets are lightweight, easy to install and remove, and have unique characteristics of wood, such as reducing glare and metallic sounds, and fixing CO2. Furthermore, it is a **registered technology with the Ministry of Land, Infrastructure, Transport and Tourism NETIS "TH-250021-A."** By utilizing wood, NETIS, civil engineering, and CLT, it provides a new option for places that have previously used steel plates.

Event Date: October 7 (Wednesday) to October 9 (Friday), 2026 Time: 10:00 AM to 5:00 PM Venue: Intex Osaka Our company will be exhibiting at the 29th Monozukuri World Design and Manufacturing Solutions Exhibition, which will be held at Intex Osaka from October 7 (Wednesday) to October 9 (Friday), 2026. At the venue, we will showcase the upgraded "ReMacs Hybrid," as well as the eagerly awaited production management system for the precast concrete industry, "ReMacs TypePca," which will be unveiled for the first time following its release at the end of May! We will also display various solutions, including the newly equipped "AI Drawing Search System" with OCR functionality! We sincerely look forward to your visit.