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  3. 澁谷工業
  4. Why can't powders be supplied stably? - What causes supply irregularities in low bulk density powders?
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  • May 08, 2026
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May 08, 2026

Why can't powders be supplied stably? - What causes supply irregularities in low bulk density powders?

澁谷工業 澁谷工業
In low bulk density powders and fine powders, issues such as "unstable supply," "pulsation," and "bridging without falling" frequently occur. Particularly with CNTs, carbon black, and flake powders, the particles tend to entangle easily and have low flowability, making stable quantitative supply difficult with conventional powder feeding methods. When powder supply becomes unstable, instantaneous concentration fluctuations occur, significantly affecting the dispersion quality, viscosity, and conductivity in subsequent processes. In practice, even problems that appear to be "poor dispersion" often have their causes on the powder supply side. Moreover, in low bulk density powders, bridging, rat-holing, and supply pulsations due to air entrapment are likely to occur within the hopper, and simply relying on feeder capacity may not resolve these issues. To achieve stable supply, it is crucial to design the entire process, including hopper design, supply methods, transport conditions, and feeding methods, according to the characteristics of the powder. Our company offers a solid-liquid mixing process that includes quantitative supply using loss-in-weight feeders and integration with inline dispersion devices. By designing the entire process from powder supply to dispersion as a cohesive unit, we support the establishment of stable manufacturing conditions even for high-performance materials.
Stable supply of fine powder through vacuum degassing and loss-in-weight control.
Stable supply of fine powder through vacuum degassing and loss-in-weight control.
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Why doesn't the distribution become uniform?
Quality cannot be stabilized with just a disperser. This explains the reasons why fluctuations in supply volume, instantaneous concentration changes, and differences in process conditions lead to dispersion variability.

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High-Performance Plastics Exhibition - Invitation to Exhibit at Plastic Japan

From October 29 (Tuesday) to 31 (Thursday), 2024! We will be exhibiting small ultrasonic dispersion devices and ultrasonic generators!

We are pleased to hear that you are doing well. Thank you very much for your continued support. We are excited to announce that our company will be exhibiting at the "13th High-Performance Plastics Exhibition - Plastic Japan" (Makuhari Messe). We will be showcasing the following equipment at our booth, and we would be delighted if you could stop by despite your busy schedule. * Inline Continuous Powder-Liquid Mixing and Dispersion System * Tabletop Inline Dispersion Device * Small Ultrasonic Dispersion Device * Ultrasonic Generator These products utilize continuous mixing and dispersion technology, which dramatically improves production efficiency compared to traditional batch methods. All of our staff are looking forward to welcoming you to our booth. 【Event Information】 * Dates: October 29 (Tuesday) to October 31 (Thursday), 2024 10:00 AM to 6:00 PM (until 5:00 PM on the last day) * Booth Number: Hall 6, Booth Number 35-26 (Plastic Japan Area) * For more details about the exhibition, please refer to the related links. You can download the PDF for more information or feel free to contact us.

  • Emulsifier/Disperser
  • Powder Supply Device
  • Dispersion/emulsification equipment/homogenizer

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Slurry dispersion and mixing system (for batteries and electronic materials)

Reproducibility of slurry dispersion is created from process design.

This is a solid-liquid mixing system designed to solve issues such as dispersion variability and agglomeration that arise in battery and electronic materials slurries, starting from process design. It optimizes dispersion, mixing, and supply as a single integrated system, achieving highly reproducible slurry production. It accommodates electrode slurries, high-viscosity slurries, and nanoparticle dispersions, enabling stable production through inline continuous processing. It supports consistent scale-up from research and development to mass production, balancing quality and productivity. If you are facing challenges with slurry dispersion, please feel free to consult us. We can also offer proposals for test verification and process design.

  • Emulsifier/Disperser
  • Dispersion/emulsification equipment/homogenizer
  • Vacuum degassing machine

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CNT water dispersion liquid manufacturing system (inline continuous type, dispersion stabilization)

Inline continuous process that stabilizes CNT dispersion without disrupting its state.

In the production of CNT water dispersion, it is important not only to break down agglomerates but also to maintain a dispersed state. CNTs tend to agglomerate strongly at the nanoscale, and even after dispersion, re-agglomeration can occur, making stable quality assurance a challenge. This system consistently controls the process from dispersion to stabilization through inline continuous operation. It maintains a uniform dispersion state while suppressing excessive shear, preventing re-agglomeration. It accommodates water-based and low to medium viscosity conditions, contributing to the stabilization of CNT dispersion quality and improving reproducibility in mass production processes. Furthermore, by optimizing dispersion conditions and residence time, it is possible to suppress variations in the dispersion state and continuously ensure stable quality. It also supports consistent scale-up design from the lab to mass production, aiding in the stable manufacturing of CNT dispersion.

  • Emulsifier/Disperser
  • Dispersion/emulsification equipment/homogenizer
  • Vacuum degassing machine

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CNT disperser for continuous dispersion of nanomaterials.

Supports CNT aggregation prevention and uniform dispersion. Assists in stabilizing the quality of conductive material slurry through continuous processing.

This is a solid-liquid mixing system for conductive material slurries utilizing CNT dispersers. Carbon nanotubes (CNTs) tend to agglomerate easily, and their conductivity and slurry quality are significantly affected by dispersion conditions. This system addresses CNT agglomeration through high-shear dispersion and stabilizes quality through uniform dispersion. Additionally, inline continuous processing reduces dispersion variability, improves reproducibility, and stabilizes production. It also accommodates process design that includes powder supply, dispersion, defoaming, and transfer, allowing for system proposals that combine inline dispersers, batch dispersers, static mixers, etc., according to material properties and viscosity conditions. It is utilized for improving process challenges in applications involving nano materials such as CNT conductive material slurries, battery materials, electronic materials, and high-performance materials. It is capable of supporting everything from lab tests to scale-up and mass production line construction.

  • Emulsifier/Disperser
  • Powder Supply Device
  • Dispersion/emulsification equipment/homogenizer

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Inline solid-liquid mixing dispersion system

Inline solid-liquid mixing dispersion system

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jun 30, 2026

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Hyper CLT flooring panel

CLT flooring method expanding into civil engineering | Hyper CLT flooring

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  • PRODUCT

In civil engineering sites, the use of sheet piling methods is essential for safely utilizing the site, including temporary roads, access roads, heavy machinery work yards, material storage areas, and worker pathways. Traditionally, steel plates have been widely used, but due to their weight, they can be cumbersome to transport, install, and remove. Hyper CLT sheet piles are civil engineering materials made from wooden CLT for civil use. The 5×10 panel weighs approximately 230 kg, and the 5×20 panel weighs about 460 kg, making them lightweight and easy to handle with small machinery, contributing to reduced burdens during installation and improved work efficiency. They can be utilized in a wide range of civil engineering sites for measures against muddy conditions, ground protection, heavy machinery scaffolding, and ensuring pedestrian pathways. As a registered technology under the Ministry of Land, Infrastructure, Transport and Tourism NETIS "TH-250021-A," it is also recommended as a material for innovative ideas, safety measures, and environmental considerations in public works.

Jun 30, 2026

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■■ Air Leak Tester | FLA-0200 / FLA-0201 series ■■ Fukuda's new flagship model. Equipped with mastering correction function, it enables high-precision measurements in a short time.

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Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

Jun 30, 2026

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Please take a look at the technical document for the leak test, the "Technical Manual"!

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  • CATALOG

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

Jun 30, 2026

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Please take a look at Fukuda's air leak tester!

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What is an Air Leak Tester? An "Air Leak Tester" is a device that pressurizes the inside (or outside) of a sealed workpiece with air and determines the presence of leaks based on pressure changes. When a master with no leaks and a workpiece with leaks are pressurized, the pressure on the workpiece side decreases, creating a pressure difference between the two. By measuring this pressure difference, the presence of leaks can be determined. Generally, differential pressure air leak testing is widely used, but Fukuda also offers products that utilize direct pressure leak testing and flow meters according to the leak rate, in addition to differential pressure leak testers. Since the air leak tester uses air as the measurement medium, it incurs no running costs and is environmentally friendly.

Jun 30, 2026

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