Punching process, sponge material, custom shape available, suitable for mass production.

Punching processing, sponge material, custom shape available, suitable for mass production.

We support punching processing of various sponge materials. Custom-made shapes can be produced according to your applications and requests, and we can accommodate everything from prototypes to mass production. Sponge materials are used in a wide range of applications, such as cushioning materials, shock-absorbing materials, and protective materials. By processing to match the shape of products or parts, it becomes possible to secure stored items and absorb shocks. Punching processing is suitable for mass production as it allows for efficient production of the same shape using molds. We also accommodate custom-made production according to your desired dimensions and shapes.

• sponge

Punching processing, sponge material, custom shape available, suitable for mass production.

We support die-cut processing of various sponge materials. Custom shapes can be made according to your applications and requests, and we can accommodate everything from prototypes to mass production. We support die-cut processing of various foam and sponge materials.

• sponge

Urethane sponge tube processing, length 95mm, punching processing.

This product is an example of urethane foam processed into a cylindrical shape through punching. Punching is a highly productive method and is suitable for improving processing efficiency during mass production. On the other hand, due to the characteristics of punching foam materials, the cylindrical shape does not achieve the same roundness as machined products, and slight deformation or distortion may occur. Therefore, this processing method is more suitable for applications that utilize the functions of foam, such as cushioning materials or holding materials, rather than applications that prioritize appearance and shape accuracy.

• Cushioning material

Urethane sponge tube processing, length 95mm, punching processing.

This is a product made by punching urethane foam into a cylindrical shape. It is processed into a cylinder with a length of 95mm and can be manufactured in dimensions according to specific applications. By adopting the punching process, it is a case of efficient production. By processing the foam into a cylindrical shape, it can be used for various applications such as protective materials, cushioning materials, and component holding purposes. The punching process uses a mold for processing, making it easy to repeatedly produce the same shape, and it is an efficient production method when a large quantity is required.

• tube

Soft sponge, internal pad cushioning material, die-cut processing and bonding processing.

We accommodate the processing of cushioning materials made from softer sponge materials for case inner pads. Through die-cutting and bonding processes tailored to the shape of the stored items, we provide protection and fixation for the products. Softer sponge is widely used as case lining material because it can gently protect the stored items.

• Food boxes, packaging materials, and cushioning materials

Soft sponge, internal pad cushioning material, die-cut processing and bonding processing.

This is a sponge processing project for case interior applications. We accommodate production that combines punching and bonding processes for applications requiring flexibility and cushioning.

• Cushioning material

Cushioning material for storage cases (customizable)

This is a processing project for storage cushioning materials related to medical device tools and various jigs and tools. By designing shapes tailored to the items to be stored, we can accommodate the production of: - Interior foam for cases - Retaining inserts - Cushioning pads - Positioning components

• Cushioning material

Cushioning material for storage cases (customizable)

This is a project for processing storage cushioning materials for medical device-related tools and various jigs and tools. By designing shapes tailored to the items being stored, we can accommodate the production of: - Interior foam for cases - Retaining inserts - Cushioning pads - Positioning components

• Cushioning material

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

We will introduce the implementation results of the sensor technology developed by the Hotron Group, which has been cultivated over more than half a century, through customer case studies. In addition to automatic door sensors, we also offer a wide range of vehicle detection sensors and nursing/care sensors. Many implementation examples are also presented, so please take a look at the case study page.

The inspection targets of the "MSX-7003 series" are relatively large electronic devices. 【Inspection Targets】 - LED - Optical devices - High-frequency devices - Power semiconductors - IR sensors - Gyro sensors - Angular velocity sensors - Electrolytic capacitors, etc. The transport system is designed based on "pallet to pallet" to accommodate various types of work. The following three processes are performed automatically by the airtight inspection device: - Helium bombarding - Gross leak test - Fine leak test For packaged products smaller than 10 mm on each side, the work is set up using pallets or trays, followed by helium bombarding ↓ Then transported to the leak test process through high-speed handling ↓ Going through a continuous process from the gross leak test to the fine leak test ↓ And finally, discharged onto a pallet through high-speed handling. It also supports inline operations (the height of the pass line is 940 mm). Please watch the YouTube video from the link below.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.