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  3. KELLER Pressure Japan 日本支社
  4. Understanding Explosion-Proof Zones and Equipment Categories Correctly - What is an ATEX Zone? A Clear Explanation Using Real Examples
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  • Jun 11, 2026
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Jun 11, 2026

Understanding Explosion-Proof Zones and Equipment Categories Correctly - What is an ATEX Zone? A Clear Explanation Using Real Examples

KELLER Pressure Japan KELLER Pressure Japan 日本支社
There is always a risk of explosion in areas where flammable gases, vapors, mists, or dust may be present. Examples include the chemical industry, energy supply, biogas plants, solvent processing facilities, hydrogen infrastructure, and gas distribution systems. An important point to understand about explosion protection is the location of the measurement point within the zones. A common misconception is that if flammable gas is used, the highest hazard classification automatically applies; however, the frequency of explosive atmospheres can vary significantly from one industrial plant to another. For instance, explosive mixtures may always be present inside a tank, while they rarely occur in well-ventilated piping areas, typically only during abnormal situations. This is precisely why ATEX systems classify zones as 0, 1, and 2. The related links below provide detailed explanations of the basic principles of ATEX zones, real-life examples from hydrogen filling stations, comparisons of protection concepts (why safety barriers or isolation amplifiers are necessary), and what types of pressure sensors we at KELLER can offer for each zone.
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Zone 0 is not always the correct choice: Understanding ATEX zones in practice | KELLER Pressure

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23SY完成.jpg

Keller Company Pressure Sensor Series 23SYEi/25YEi

Intrinsic safety explosion-proof small pressure sensor covers 0 to 10 kPa to 0 to 100 MPa!

The intrinsically safe explosion-proof small pressure sensor 23SYEi/25YEi is designed to meet advanced and diverse requirements in industrial applications, including pressure range, pressure connection, output signal, and electrical connection (25Y features a flush diaphragm structure; see the second photo). With a modular concept, this series offers high flexibility in specifications and can respond quickly with short lead times. A temperature sensor is integrated into the circuit, correcting errors due to temperature changes and contributing to improved overall accuracy. Standard types (non-explosion-proof types) 23SY and 25Y are also available. 【Features】 - Wide temperature compensation: ± 0.7 %FS @ -10 ~ 80℃ - Minimum pressure range starting from 10 kPa - Excellent long-term stability - Robust SUS housing 【Technology】 - Piezo-resistive pressure sensor - Welded structure without internal seals - Analog output: 4 ~ 20 mA, 0 ~ 5 V, 0 ~ 10 V, etc.

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23SY-H2.jpg

Keller Company Hydrogen Application Pressure Sensor Series 23SY-H2(Ei)

The pressure sensor for hydrogen applications has finally arrived!

The 23SY-H2(Ei) series is characterized by a low embrittlement rate due to an increased nickel content in the stainless steel used. The gold-plated diaphragm minimizes hydrogen diffusion. Additionally, the pressure sensor is compensated across the entire temperature range, providing excellent long-term stability. The 23SY-Ei-H2 series is a reliable solution equipped with long life, high precision, and safety, meeting various hydrogen requirements. 【Features】 〇 Adoption of stainless steel with increased nickel content as a measure against hydrogen embrittlement 〇 Use of gold-plated diaphragm widely used in hydrogen applications to minimize hydrogen diffusion 〇 Achieves ±0.7% accuracy within -10 to 80°C 〇 Excellent long-term stability 〇 Welded structure without internal seals 〇 Available in intrinsically safe explosion-proof type (23SY-Ei-H2)

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Keller Company intrinsic safety explosion-proof high-precision pressure sensor 33XEi/35XEi

Intrinsic safety explosion-proof pressure sensor achieves high precision!

The intrinsically safe explosion-proof pressure sensor 33XEi achieves an extremely high accuracy of 0.05% full scale (FS) over a temperature range of 10 to 40°C through a mathematical correction method. An additional option for 0.01% FS high precision is also available. In addition to a digital RS485 interface, analog current or voltage outputs can be obtained. The pressure connection of the 35XEi features a G1/2" flush diaphragm structure. 【Features】 - Accuracy of ±0.05% FS over a temperature range of 10 to 40°C - Standard dual outputs of digital RS485 and analog output - Analog output can be range-adjusted via digital RS485 - Excellent long-term stability 【Technology】 - Piezo-resistive pressure sensor - Correction technology using a mathematical model to produce accurate pressure values

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41X.jpg

Keller Company Essential Safety Explosion-Proof Low Pressure Sensor Series 41X-Ei

Low pressure intrinsic safety explosion-proof pressure sensor achieves high precision!

The capacitive pressure sensor series 41X-Ei is designed to measure gauge pressure in low-pressure ranges. Through a mathematical correction method, it achieves high accuracy of ±0.2 to 0.3% FS in low-pressure measurements within a temperature range of 10 to 50°C. In addition to a digital RS485 interface, analog current or voltage outputs are also available. 【Features】 - Although calibrated in the standard range, programming of the analog output signal within the standard pressure range is possible using the license-free software CCS30 (e.g., standard pressure range 0 to 10 kPa/output 4 to 20 mA → pressure range 2 to 6 kPa/output 4 to 20 mA). - Using software CCS30 and converter K-114, pressure values can be displayed on a PC, allowing for recording of pressure signals, graphical display, and zero adjustment. - Up to 128 transmitters can be connected to the bus system. - Intrinsically safe explosion-proof type.

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46X.jpg

Keller Company Low Water Level Submersible Level Sensor 46X/46XEi

It is also possible to measure low water levels of 30cmH2O! There is also an explosion-proof type available.

The water level gauge series 46X is a low-level water gauge that uses a ceramic sensor element, capable of measuring water levels from 0 to 30 cmH2O. By performing mathematical correction processing on a microprocessor digital circuit, it achieves an accuracy of ±0.1% FS. In addition to a digital RS485 interface, it also features an analog output, allowing for scaling settings (changing the water level range). An intrinsically safe explosion-proof type 46XEi is also available. 【Features】 〇 Utilizes a capacitive method. The ceramic sensor element is suitable for low-pressure measurement. 〇 Standard equipped with both digital RS485 and analog outputs. 〇 Digital correction of output signals. 〇 Explosion-proof type available (41XEi).

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PD-39X.png

Keller Company High-Precision Differential Pressure Sensor Series PD-39X (39X-Ei)

High-precision differential pressure sensor using two absolute pressure sensors - Excellent pressure resistance on one side!

The differential pressure sensor series PD-39X is a high-precision model that indirectly measures differential pressure using two absolute pressure sensors and boasts high pressure resistance performance. In addition to a digital output (RS485), it comes standard with two outputs: analog current or voltage output. The analog output can be freely scaled within the line pressure range based on the settings of the digital signal. There is also an intrinsically safe explosion-proof type available (PD-39X-Ei).

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LEO2.jpg

Keller Company Digital Pressure Gauge LEO2 / LEO2 Ei

Digital pressure gauge with ±0.1% accuracy, explosion-proof type available, featuring Max/Min value display function.

The compact digital pressure gauge LEO2 offers high precision measurements at a reasonable price. The minimum/maximum values can be displayed simultaneously with the current pressure value, and multiple pressure units can be selected. It can be mounted in your desired position using a swivel adapter. The power supply uses a standard CR2430 battery (included). An intrinsically safe explosion-proof type is also available. 【Features】 〇 High precision: ±0.1%FS 〇 Various pressure units available (bar, mbar, hPa, kPa, MPa, PSI, kg/cm2) 〇 Zero point calibration via button 〇 Automatic shutdown 〇 Minimum/maximum value display 〇 Compact design 〇 Battery life up to 1000 hours 〇 Intrinsically safe explosion-proof type available (LEO2-Ei)

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LEO Record H2.png

Keller Company Digital Pressure Gauge LEO Record (Ei)

±0.05% accuracy / Digital pressure gauge with logging function, explosion-proof type available

The high-precision digital pressure gauge LEO Record can record pressure and temperature for extended periods thanks to its memory function. The data logger can be connected to a computer via an RS485 interface for reading the recorded data. The current pressure value can be displayed in multiple pressure units. It is powered by a 3.6V lithium battery. An intrinsically safe explosion-proof type is also available. 【Features】 - Can record pressure and temperature for long periods - High precision (±0.05%FS @ 20–25 °C) - Ultra-low power consumption, long battery life - Can display in various pressure units (bar, mbar, hPa, kPa, MPa, PSI, kg/cm2, cmH2O, mH2O, etc.) - Zero point calibration via button - Intrinsically safe explosion-proof type available

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Related catalog(6)

Keller Company Essential Safety Explosion-Proof Small Pressure Sensor 23SYEi/25Ei

Keller Company Essential Safety Explosion-Proof Small Pressure Sensor 23SYEi/25Ei

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Keller Company intrinsic safety explosion-proof high-precision pressure sensor 33XEi/35XEi

Keller Company intrinsic safety explosion-proof high-precision pressure sensor 33XEi/35XEi

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Keller Company High Precision/Inherently Safe Explosion-Proof Pressure Sensor 33X/35XEi

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Keller Company Low Pressure Intrinsically Safe Explosion-Proof Pressure Sensor 41XEi

Keller Company Low Pressure Intrinsically Safe Explosion-Proof Pressure Sensor 41XEi

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Keller Company Digital Pressure Gauge LEO2 / LEO2 Ei (JP)

Keller Company Digital Pressure Gauge LEO2 / LEO2 Ei (JP)

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Keller Company Digital Pressure Gauge LEO Record (Ei) (JP)

Keller Company Digital Pressure Gauge LEO Record (Ei) (JP)

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Hyper CLT flooring panel

Civil CLT as common temporary works for public construction | Hyper CLT flooring

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In public construction civil engineering sites, there are many instances where sheets are used as common temporary facilities, such as construction roads, access roads, heavy machinery work yards, material storage areas, and worker pathways. Traditionally, steel plates were common, but due to their weight, transportation and installation can be cumbersome. Hyper CLT sheets are civil engineering materials made from wooden CLT for civil engineering use. The 5×10 sheet weighs about 230 kg, and the 5×20 sheet weighs about 460 kg, making them lightweight and easy to transport, install, and remove, even with small machinery. They can be widely utilized for temporary roads, heavy machinery scaffolding, pathways within the site, and protection of material storage in public works. Since they are made of wood, they also contribute to environmental aspects such as reducing summer heat reflection, lowering noise, and fixing CO2. They can simultaneously address construction efficiency, safety measures, and environmental considerations, making them effective for innovative proposals in public works. Furthermore, they improve transportation efficiency and reduce labor in site operations as an alternative to steel plates. Hyper CLT sheets are registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A." They are recommended for companies considering civil engineering, civil engineering use, and civil engineering CLT. Feel free to request materials or consult about implementation. They are temporary materials that also help improve site evaluations in public works. Please consider them.

Jun 28, 2026

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[YouTube Update] Differences in Cleansing Ingredients You Should Know Before Developing an Original Shampoo

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We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

Jun 26, 2026

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The 2nd Japan Go IPO Summit held in Tokyo in response to the growing momentum of Japanese companies in the U.S. capital markets.

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New York and Tokyo, June 26, 2026 - (JCN Newswire) - This year's successful listing of PayPay Corporation (hereinafter "PayPay") on NASDAQ has provided a significant boost. The question now facing Japan's leading innovation companies is no longer "Is a U.S. listing feasible?" but rather "How can we attract global capital and build companies that align with global growth strategies?" The 2nd Japan Go IPO Summit will be held on September 16, 2026, at the Grand Hyatt Tokyo to address this question. This summit is hosted by MarcumAsia and organized by AUM Advisors. To register for this invitation-only event, please apply here: Japan GO IPO Summit Attendee Information https://events.marcumasia.com/view.php?id=32

Jun 26, 2026

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[Ministry of Economy, Trade and Industry Sponsored Seminar] "Eliminating Failures in AI Implementation" - Explanation of Successful Patterns in Manufacturing Sites with Real Examples (7/3)

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Our company representative, Shibata, will be speaking as a lecturer at the "Mikata Project" AI Utilization Seminar for the automotive industry, hosted by the Chubu Bureau of Economy, Trade and Industry. ■ Title: AI Implementation Course Leading to Results - Learning Success Patterns and Practical Processes from Real Examples in Manufacturing Sites "We implemented AI, but it is not being used on-site and is left unattended" and "The implementation has become the goal without yielding results" - we have seen many such stumbling blocks in manufacturing sites. In the seminar, based on real examples, we will discuss common patterns for successful implementation that lead to results, pitfalls to avoid, and practical processes to ensure AI is continuously used. We will also propose specific measures for sites struggling with technology transfer and dependency on individuals. ■ Event Overview Date: July 3, 2026 (Friday) 13:30 - 16:00 Venue: TKP Meitetsu Nagoya Station Conference Center + Online Participation Fee: Free / Application Deadline: June 30 (Tuesday) Organizer: Chubu Bureau of Economy, Trade and Industry (Automotive Industry "Mikata Project") Co-presenter: Satoru Hayami, Waseda University For details and registration, please visit the official page of the Chubu Bureau of Economy, Trade and Industry. If you are struggling with AI implementation in manufacturing sites, please feel free to consult us, regardless of region or industry.

Jun 26, 2026

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We will be exhibiting at "Okayama Monozukuri NEXT 2026"!

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July 16 (Thursday) 10:00 AM - 6:00 PM Venue: Convex Okayama Small Exhibition Hall

Jun 26, 2026

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