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  3. KELLER Pressure Japan 日本支社
  4. Understanding Explosion-Proof Zones and Equipment Categories Correctly - What is an ATEX Zone? A Clear Explanation Using Real Examples
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  • Jun 11, 2026
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Jun 11, 2026

Understanding Explosion-Proof Zones and Equipment Categories Correctly - What is an ATEX Zone? A Clear Explanation Using Real Examples

KELLER Pressure Japan KELLER Pressure Japan 日本支社
There is always a risk of explosion in areas where flammable gases, vapors, mists, or dust may be present. Examples include the chemical industry, energy supply, biogas plants, solvent processing facilities, hydrogen infrastructure, and gas distribution systems. An important point to understand about explosion protection is the location of the measurement point within the zones. A common misconception is that if flammable gas is used, the highest hazard classification automatically applies; however, the frequency of explosive atmospheres can vary significantly from one industrial plant to another. For instance, explosive mixtures may always be present inside a tank, while they rarely occur in well-ventilated piping areas, typically only during abnormal situations. This is precisely why ATEX systems classify zones as 0, 1, and 2. The related links below provide detailed explanations of the basic principles of ATEX zones, real-life examples from hydrogen filling stations, comparisons of protection concepts (why safety barriers or isolation amplifiers are necessary), and what types of pressure sensors we at KELLER can offer for each zone.
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Zone 0 is not always the correct choice: Understanding ATEX zones in practice | KELLER Pressure

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23SY完成.jpg

Keller Company Pressure Sensor Series 23SYEi/25YEi

Intrinsic safety explosion-proof small pressure sensor covers 0 to 10 kPa to 0 to 100 MPa!

The intrinsically safe explosion-proof small pressure sensor 23SYEi/25YEi is designed to meet advanced and diverse requirements in industrial applications, including pressure range, pressure connection, output signal, and electrical connection (25Y features a flush diaphragm structure; see the second photo). With a modular concept, this series offers high flexibility in specifications and can respond quickly with short lead times. A temperature sensor is integrated into the circuit, correcting errors due to temperature changes and contributing to improved overall accuracy. Standard types (non-explosion-proof types) 23SY and 25Y are also available. 【Features】 - Wide temperature compensation: ± 0.7 %FS @ -10 ~ 80℃ - Minimum pressure range starting from 10 kPa - Excellent long-term stability - Robust SUS housing 【Technology】 - Piezo-resistive pressure sensor - Welded structure without internal seals - Analog output: 4 ~ 20 mA, 0 ~ 5 V, 0 ~ 10 V, etc.

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23SY-H2.jpg

Keller Company Hydrogen Application Pressure Sensor Series 23SY-H2(Ei)

The pressure sensor for hydrogen applications has finally arrived!

The 23SY-H2(Ei) series is characterized by a low embrittlement rate due to an increased nickel content in the stainless steel used. The gold-plated diaphragm minimizes hydrogen diffusion. Additionally, the pressure sensor is compensated across the entire temperature range, providing excellent long-term stability. The 23SY-Ei-H2 series is a reliable solution equipped with long life, high precision, and safety, meeting various hydrogen requirements. 【Features】 〇 Adoption of stainless steel with increased nickel content as a measure against hydrogen embrittlement 〇 Use of gold-plated diaphragm widely used in hydrogen applications to minimize hydrogen diffusion 〇 Achieves ±0.7% accuracy within -10 to 80°C 〇 Excellent long-term stability 〇 Welded structure without internal seals 〇 Available in intrinsically safe explosion-proof type (23SY-Ei-H2)

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Keller Company intrinsic safety explosion-proof high-precision pressure sensor 33XEi/35XEi

Intrinsic safety explosion-proof pressure sensor achieves high precision!

The intrinsically safe explosion-proof pressure sensor 33XEi achieves an extremely high accuracy of 0.05% full scale (FS) over a temperature range of 10 to 40°C through a mathematical correction method. An additional option for 0.01% FS high precision is also available. In addition to a digital RS485 interface, analog current or voltage outputs can be obtained. The pressure connection of the 35XEi features a G1/2" flush diaphragm structure. 【Features】 - Accuracy of ±0.05% FS over a temperature range of 10 to 40°C - Standard dual outputs of digital RS485 and analog output - Analog output can be range-adjusted via digital RS485 - Excellent long-term stability 【Technology】 - Piezo-resistive pressure sensor - Correction technology using a mathematical model to produce accurate pressure values

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41X.jpg

Keller Company Essential Safety Explosion-Proof Low Pressure Sensor Series 41X-Ei

Low pressure intrinsic safety explosion-proof pressure sensor achieves high precision!

The capacitive pressure sensor series 41X-Ei is designed to measure gauge pressure in low-pressure ranges. Through a mathematical correction method, it achieves high accuracy of ±0.2 to 0.3% FS in low-pressure measurements within a temperature range of 10 to 50°C. In addition to a digital RS485 interface, analog current or voltage outputs are also available. 【Features】 - Although calibrated in the standard range, programming of the analog output signal within the standard pressure range is possible using the license-free software CCS30 (e.g., standard pressure range 0 to 10 kPa/output 4 to 20 mA → pressure range 2 to 6 kPa/output 4 to 20 mA). - Using software CCS30 and converter K-114, pressure values can be displayed on a PC, allowing for recording of pressure signals, graphical display, and zero adjustment. - Up to 128 transmitters can be connected to the bus system. - Intrinsically safe explosion-proof type.

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46X.jpg

Keller Company Low Water Level Submersible Level Sensor 46X/46XEi

It is also possible to measure low water levels of 30cmH2O! There is also an explosion-proof type available.

The water level gauge series 46X is a low-level water gauge that uses a ceramic sensor element, capable of measuring water levels from 0 to 30 cmH2O. By performing mathematical correction processing on a microprocessor digital circuit, it achieves an accuracy of ±0.1% FS. In addition to a digital RS485 interface, it also features an analog output, allowing for scaling settings (changing the water level range). An intrinsically safe explosion-proof type 46XEi is also available. 【Features】 〇 Utilizes a capacitive method. The ceramic sensor element is suitable for low-pressure measurement. 〇 Standard equipped with both digital RS485 and analog outputs. 〇 Digital correction of output signals. 〇 Explosion-proof type available (41XEi).

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PD-39X.png

Keller Company High-Precision Differential Pressure Sensor Series PD-39X (39X-Ei)

High-precision differential pressure sensor using two absolute pressure sensors - Excellent pressure resistance on one side!

The differential pressure sensor series PD-39X is a high-precision model that indirectly measures differential pressure using two absolute pressure sensors and boasts high pressure resistance performance. In addition to a digital output (RS485), it comes standard with two outputs: analog current or voltage output. The analog output can be freely scaled within the line pressure range based on the settings of the digital signal. There is also an intrinsically safe explosion-proof type available (PD-39X-Ei).

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LEO2.jpg

Keller Company Digital Pressure Gauge LEO2 / LEO2 Ei

Digital pressure gauge with ±0.1% accuracy, explosion-proof type available, featuring Max/Min value display function.

The compact digital pressure gauge LEO2 offers high precision measurements at a reasonable price. The minimum/maximum values can be displayed simultaneously with the current pressure value, and multiple pressure units can be selected. It can be mounted in your desired position using a swivel adapter. The power supply uses a standard CR2430 battery (included). An intrinsically safe explosion-proof type is also available. 【Features】 〇 High precision: ±0.1%FS 〇 Various pressure units available (bar, mbar, hPa, kPa, MPa, PSI, kg/cm2) 〇 Zero point calibration via button 〇 Automatic shutdown 〇 Minimum/maximum value display 〇 Compact design 〇 Battery life up to 1000 hours 〇 Intrinsically safe explosion-proof type available (LEO2-Ei)

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LEO Record H2.png

Keller Company Digital Pressure Gauge LEO Record (Ei)

±0.05% accuracy / Digital pressure gauge with logging function, explosion-proof type available

The high-precision digital pressure gauge LEO Record can record pressure and temperature for extended periods thanks to its memory function. The data logger can be connected to a computer via an RS485 interface for reading the recorded data. The current pressure value can be displayed in multiple pressure units. It is powered by a 3.6V lithium battery. An intrinsically safe explosion-proof type is also available. 【Features】 - Can record pressure and temperature for long periods - High precision (±0.05%FS @ 20–25 °C) - Ultra-low power consumption, long battery life - Can display in various pressure units (bar, mbar, hPa, kPa, MPa, PSI, kg/cm2, cmH2O, mH2O, etc.) - Zero point calibration via button - Intrinsically safe explosion-proof type available

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Related catalog(6)

Keller Company Essential Safety Explosion-Proof Small Pressure Sensor 23SYEi/25Ei

Keller Company Essential Safety Explosion-Proof Small Pressure Sensor 23SYEi/25Ei

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Keller Company intrinsic safety explosion-proof high-precision pressure sensor 33XEi/35XEi

Keller Company intrinsic safety explosion-proof high-precision pressure sensor 33XEi/35XEi

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Keller Company High Precision/Inherently Safe Explosion-Proof Pressure Sensor 33X/35XEi

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Keller Company Low Pressure Intrinsically Safe Explosion-Proof Pressure Sensor 41XEi

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Keller Company Digital Pressure Gauge LEO2 / LEO2 Ei (JP)

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Keller Company Digital Pressure Gauge LEO Record (Ei) (JP)

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Hyper CLT flooring panel

Added a glossary to the website to make technical terms easier to understand.

  • NEW
  • PRODUCT

We have added a new **"Glossary"** to the Hyper CLT sheet website. In the civil engineering and construction industries, there are many specialized terms such as "CLT," "NETIS," "temporary roads," and "wooden lightweight sheets." Therefore, we have introduced related terms in an easy-to-understand manner so that those who are encountering Hyper CLT sheets for the first time can understand the products and technologies. Hyper CLT sheets are wooden lightweight sheets for civil engineering that utilize wood CLT and are registered under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS technology as **"TH-250021-A."** We hope that by not only conveying the features of the product but also sharing the underlying technologies and terminology, users will feel a closer connection to Hyper CLT sheets. We will continue to enhance our website and provide clear information related to wood, NETIS, civil engineering, and CLT.

Oct 10, 2026

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CCS3 product photo

The new product "Vehicle Count Sensor CCS3" enables efficient occupancy management of large parking lots.

  • NEW
  • PRODUCT

Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

Oct 09, 2026

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Hyper CLT flooring panel

On September 15, we issued a press release for the hyper CLT flooring.

  • NEW
  • PRODUCT

On September 15, 2026, we issued a press release regarding the wooden lightweight sheet "Hyper CLT Sheet." The Hyper CLT Sheet is a civil engineering sheet that utilizes CLT (Cross-Laminated Timber) stacked in an orthogonal direction. It can be used in various locations such as temporary roads, access routes, heavy machinery work yards, and material storage areas. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds typical of wood, as well as CO2 fixation. Furthermore, it can be proposed for the use of new technologies in public works as a **registered technology with the Ministry of Land, Infrastructure, Transport and Tourism "TH-250021-A."** Through this press release, we aim to expand the new wooden lightweight sheet that combines wood, NETIS, civil engineering, and CLT to more construction sites.

Oct 09, 2026

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Casting sand mold 3D printer prototype production

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  • COMPANY

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

Oct 09, 2026

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Non-contact light beam touch sensor "HA-T Series"

【Catalog now available!】Energy-saving automatic door sensors "HA-T401/HA-T520"

  • NEW
  • CATALOG

The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who wish to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. You can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520" depending on the application and installation location. 【Recommended for such places!】 ☑ Entrance facing a busy corridor ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passages ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing, contributing to energy-saving by minimizing wasteful power consumption ● Equipped with a light touch function, allowing the door to open and close just by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

Oct 08, 2026

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