[Ministry of Economy, Trade and Industry Sponsored Seminar] "Eliminating Failures in AI Implementation" - Explanation of Successful Patterns in Manufacturing Sites with Real Examples (7/3)

Solving 'It won't improve even with caution' with AI. The shortest route to zero workplace accidents.

Are you struggling with 'inconsistent safety behaviors' and 'supervisors being too busy to patrol'? If left unaddressed, this can lead to serious occupational accident risks, but the site is chronically understaffed. That's where our system comes in, with AI patrolling 24/7, 365 days a year. 【Over 90% Detection Rate】Four Key Functions to Protect the Site 1. Alert Display: Warnings on the screen 2. Voice Alerts: Immediate on-site notifications 3. Patrol Light Integration: Visual notifications of abnormalities 4. Limited Recording: Records only during dangerous situations to streamline training reviews It instantly captures six types of dangers, such as 'smartphone use while walking' and 'pocketing hands.' It can be implemented at an astonishingly low cost starting from 30,000 yen per month (or a one-time purchase from 400,000 yen). A free trial is currently available, allowing you to experience the effects immediately! For more details, please download the materials now.

• Safety Sensors
• Other safety equipment

Achieve shorter lead times! Streamline production planning and progress management.

In the automotive industry, shortening lead times is essential to meet the diverse needs of customers. In particular, delays in parts supply and production line stoppages can lead to missed deadlines and decreased customer satisfaction. A real-time production optimization scheduler responds to process progress and unexpected changes with a single click, automatically creating plans. This helps to shorten lead times and improve on-time delivery rates. 【Usage Scenarios】 - When delays in parts supply occur - During sudden changes in the production line - When worker absenteeism occurs 【Benefits of Implementation】 - Reduced lead times - Improved on-time delivery rates - Decreased planning change workload

• Other production management systems

Double the effectiveness of FA products and optimize automotive quality inspection.

In the automotive industry, quality inspection requires high precision and efficiency to ensure product reliability. Particularly as the manufacturing processes become more diverse and complex, delays and oversights in quality inspection can increase the risk of recalls and undermine corporate trust. Our FA×AI solution optimizes the inspection process using AI, improving inspection accuracy while reducing inspection time. 【Application Scenarios】 - Dimensional inspection of automotive parts - Appearance inspection - Inspection of assembly processes 【Benefits of Implementation】 - Improved inspection accuracy - Reduced inspection time - Early detection of defects - Cost reduction

• Production Scheduler
• Process Control System
• Other services

No specialized equipment required - immediate implementation possible! Transforming workforce development in manufacturing with advanced AI technology.

"Factomate TAKT" is a web application that automatically analyzes work in manufacturing sites using AI. It quantifies and visualizes the movements of skilled workers, significantly reducing training time. It eliminates variations in quality and ensures reliable skill transfer. Additionally, the AI automatically divides and recognizes work processes. It measures the time required for each process automatically and instantly identifies bottlenecks. [Features] ■ Easy work analysis ■ Automatic process detection ■ User-friendly pricing *For more details, please download the PDF or feel free to contact us.

• Other production management systems

No specialized equipment required; immediate implementation possible! With advanced AI technology, we will transform workforce development in manufacturing sites.

"Factomate TAKT" is an app that automatically analyzes work using AI, making it easy to create manuals and measure work hours with just one click. Using it is simple! 1. Record a work video with your smartphone or similar device. 2. Upload it to the application. That's it! Anyone can easily perform the analysis. 【Case Studies of Customers Who Have Implemented It】 ■ Industry: Material Processing Manufacturer ■ Target Process: Processing and Final Packaging Processes ■ Implementation Effects - Manual creation work hours: Reduced by up to 90% "Just uploading one video neatly compiles everything, so there's no need to create it from scratch manually." - Business efficiency improvement: 15% reduction in processing work hours "Based on the output from the work analysis, we advanced the automation of part of the process and improved tools within the company. As a result, the work hours of skilled workers improved, and we were able to delegate tasks to trainees as well." You can also try it out with a limited-time trial instead of purchasing it outright! *For more details, please download the PDF or feel free to contact us.

• Production Management System
• Process Control System
• Other production management systems

No specialized equipment required - immediate implementation possible! Transforming workforce development in manufacturing with advanced AI technology.

"Factomate TAKT" is an app that automatically analyzes work using AI, making it easy to create manuals and measure work hours with just one click. Using it is simple! 1. Record a work video using your smartphone or similar device. 2. Upload it to the application. That's it! Anyone can easily analyze the work. 【Case Study of an Actual Customer】 ■ Industry: Material Processing Manufacturer ■ Target Process: Processing and Final Packaging Processes ■ Implementation Effects ・Manual creation work hours: Reduced by up to 90% "By just uploading one video, it neatly compiles everything, eliminating the need to create it from scratch manually." ・Business efficiency improvement: 15% reduction in processing work hours "Based on the output evaluations from the work analysis, we advanced the automation of part of the process and improved tools within the company. As a result, the work hours of skilled workers improved, and we were able to assign processes to trainees as well." You can also try it out with a limited-time trial instead of purchasing outright! *For more details, please download the PDF or feel free to contact us.

• Process Control System
• others
• Other production and development software and systems

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.