[Web Page Update] Large Item Processing and Precision Parts Processing Services

Complex shapes and diverse materials are processed with high precision using JOHNAN's technology. We solve our customers' challenges.

Here are the features and strengths of JOHNAN: - Wide range of material compatibility We can process a diverse array of materials, including iron, aluminum, copper, stainless steel, ceramics, plastics, rubber, carbon, castings, titanium, and Inconel, among others. - Realization of complex shapes Utilizing advanced technologies such as multi-axis machining and five-sided machining, we can handle complex three-dimensional shapes that require high precision, as well as irregular parts for large-scale structures. - Proposal of optimal processing methods Our skilled technicians, with years of experience, propose the most suitable processing methods based on the material characteristics and the complexity of the shapes, ensuring we meet our customers' needs. For more detailed information, please refer to the related links.

• Other machine elements
• Processing Contract
• Other Machine Parts

With well-equipped facilities such as gantry-type, 5-face, and 5-axis machining machines, we achieve high-precision large-scale machining, large-scale can manufacturing, and precision parts processing.

JOHNAN meets the advanced demands of our customers with skilled technical expertise and the latest equipment. By utilizing multi-axis machining centers and 5-axis machining machines, we efficiently process parts that require complex shapes and extremely high precision. This contributes to shortening the process, minimizing errors, and reducing delivery times. For detailed information about the equipment owned by JOHNAN, please refer to the related links. On the equipment page, you can check the types of equipment, manufacturers, processing capabilities, and the number of units available.

• Contract manufacturing
• Processing Contract
• Other metal materials

5-sided and 5-axis machining: Complex shapes, with high precision. JOHNAN's technology.

JOHNAN Corporation utilizes skilled processing techniques and the latest equipment to deliver high-quality products quickly. In addition to a consistent production system from cutting to polishing and assembly, our strength lies in a stable supply system leveraging our overseas network. 【Features of Our Services】 - Efficient large-scale processing completed in one setup (contributing to reduced lead times and cost savings) - Possession of the latest equipment (including a gantry-type 5-axis machining center, with a total of 80 machines capable of various processing) - Solutions to customer challenges (contributing to issues such as reduced lead times and high-precision finishing of complex shapes) For more detailed processing examples and specific service areas, please refer to the related links.

• Other machine elements
• Other processing machines
• Other factory equipment

We solve your problems with our years of cultivated skilled processing techniques and the latest equipment! We can accommodate a wide range of needs, from various precision parts processing to large-scale processing and large can manufacturing!

Do you have any of these concerns regarding large-scale processing and precision parts processing? - Frequent setup changes occur during the processing of complex-shaped parts, leading to increased time and costs... - For parts requiring high precision, I want to minimize processing errors... - I want to establish an efficient processing system for small-batch, diverse production... We will solve your concerns with our years of cultivated skilled processing techniques and the latest equipment! Our company handles everything from various precision parts processing to large-scale processing and large can manufacturing. By utilizing multi-axis processing and five-sided processing with skilled techniques and the latest equipment, we can accommodate parts processing that requires complex shapes and high precision. This reduces the number of setups, minimizes errors, and contributes to shorter delivery times. Additionally, we meet diverse customer needs with materials ranging from iron, aluminum, copper, stainless steel, ceramics, resin, rubber, carbon, cast iron, and titanium, to difficult-to-cut materials like Inconel and SUS316. 【Processing Range】 - The range for large-scale processing and large can manufacturing is up to 6,200mm in length, 3,000mm in width, and up to 1,800mm in height. - For precision parts processing, we can achieve a product accuracy of 0.005mm.

• Other Auto Parts
• Other semiconductor manufacturing equipment
• Other industrial robots

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repairs without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.