Y Coat_Recommended Coating Leaflet by Area

High pressure? Bring it on!!

We are pleased to announce that Yuken Industrial Co., Ltd. TL Division has released a new PVD coating "Type UL" specialized in **high surface pressure processing such as deep drawing, swaging, bending, and cold forging**. ■Three Features of the Product■ - Burnishing Resistance Prevents burnishing and reduces the occurrence of vertical scratches on products! - Slipperiness Reduces the man-hours required for mold maintenance! - Wear Resistance Extends the lifespan even for short-lived high surface pressure molds!

• Press Dies

A new coating that enhances the release properties of resin molding molds. With a combination of special dimple processing and unique film technology, it has achieved an 85% reduction in release resistance!

The "Y Coat Type BL Plus" is a special coating technology that combines a unique dimple processing on the mold substrate with PVD coating to enhance release properties, allowing for excellent release effects over extended periods. The special dimple processing on the mold substrate reduces the contact area with the resin. Combined with the "Y Coat Type BL," which excels in corrosion resistance, wear resistance, stain resistance, and release properties, it reduces the release resistance value by 85% compared to untreated surfaces, and a reduction in release resistance has also been confirmed compared to Teflon-containing plating. (*Company test results) By reducing release failures and imparting various functionalities, it contributes to improving product quality and productivity. ★ We are currently offering a "Case Study Collection" that verifies the effects of "Y Coat Type BL Plus." *Please take a look from the "PDF Download" link below.

• Processing Contract

PVD coating contributes to the realization of a low-carbon society! Improved wear resistance and sliding properties!

"Y Coat" is a functional coating treatment of ceramic film using the ion plating method. It provides "wear resistance and galling resistance," "improved sliding properties," "weld resistance," and "heat resistance," achieving longer mold life and stable quality. With our unique film removal and re-coating technology, it enables the reuse of molds, contributing to resource conservation and cost reduction. This catalog introduces an overview of the Y Coat treatment, as well as material hardening treatments that combine hardening treatment (Type K) and Y Coat treatment. [Features] ■ Low-temperature treatment (below 500°C) minimizes dimensional changes and warping of materials. ■ Capable of processing large items (maximum dimensions of treatment furnace: φ750mm × 750mm, weight: 360kg). ■ Unique film removal and re-coating technology. ■ Our proprietary cleaning technology ensures stable adhesion without damaging the surface of the mold. ■ Contributes to resource conservation and cost reduction. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Coating Agent

High hardness coating that combines heat resistance and surface smoothness! Also compatible with cold pressing.

"Type AII" is a high-spec coating that combines wear resistance, heat resistance, and surface smoothness. The wear amount on the mold surface is significantly reduced, demonstrating overwhelming durability even in cold pressing. [Features] - Top-class PVD high hardness coating - Maintains coating hardness even under high temperature conditions - Improves surface roughness with a dense coating structure - Significantly reduces wear amount on the mold surface *For more details, please refer to the PDF document or feel free to contact us.

• Surface treatment contract service

A new coating that enhances the release properties of resin molding molds. It improves deformation and whitening, and eliminates the need for release agent application! Sorting work can be reduced, leading to increased productivity!

The "Y Coat Type BL Plus" reduces the contact area with the resin through a special dimple processing on the surface of the metal substrate. By combining this with the "Y Coat Type BL," which excels in corrosion resistance, wear resistance, stain resistance, and release properties, we have achieved even higher release performance. This contributes to increased productivity by reducing release failures and further enhancing cycle times. 【Features】 ■ Excellent release effect on the mold core side ■ Reduced contact area with the resin ■ Superior corrosion resistance, wear resistance, stain resistance, and release properties *For more details, please refer to the catalog or feel free to contact us.

• Coating Agent

PVD processing of press molds, improvement of wear resistance, galling resistance, and adhesion resistance.

This is PVD processing for press molds. Reprocessing can be done repeatedly using the container mold.

• Processing Contract

It contributes to improving the release properties, productivity, and wear resistance of resin molding molds, as well as reducing labor hours.

This is the most suitable PVD processing for resin molding molds.

• Processing Contract

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

● What is a packaging container air leak test device? It is a leak testing device that identifies the peeling, tearing, and presence of pinholes in packaging containers for pharmaceuticals and other products, conducting a Container Closure Integrity Test (CCIT). It can be applied to a wide variety of packaging containers, including flexible packaging, bottle containers, and glass containers, primarily in pharmaceutical packaging. The measurement method employs the <sealed chamber method (pressure change leak testing method 1)>. A sample is placed in the chamber, and by applying pressure or vacuum and measuring the pressure change within the chamber, quantitative inspection is performed. It can be used in various scenarios, including offline manufacturing, inline manufacturing, CMC laboratories, quality control laboratories, and stability testing. * The containers subject to inspection are referred to as "work" or "samples." Here, specific samples are referred to as "samples" to differentiate the terminology.

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a pseudo-defect (reference test piece) that specifies the hole diameter and hole length. It can be used in pressure change leakage testing methods and liquid immersion testing methods. It can be utilized for standard setting and validity evaluation using positive controls (defective product samples). ● Evaluation of packaging integrity in accordance with JP18 ● Setting of "maximum allowable leakage limit" ● Testing for the intrusion of water vapor, oxygen, and microorganisms ● Quantification from qualitative testing methods (converting current leakage standards to hole diameter)