Y Coat_Recommended Coating Leaflet by Area

High pressure? Bring it on!!

We are pleased to announce that Yuken Industrial Co., Ltd. TL Division has released a new PVD coating "Type UL" specialized in **high surface pressure processing such as deep drawing, swaging, bending, and cold forging**. ■Three Features of the Product■ - Burnishing Resistance Prevents burnishing and reduces the occurrence of vertical scratches on products! - Slipperiness Reduces the man-hours required for mold maintenance! - Wear Resistance Extends the lifespan even for short-lived high surface pressure molds!

• Press Dies

A new coating that enhances the release properties of resin molding molds. With a combination of special dimple processing and unique film technology, it has achieved an 85% reduction in release resistance!

The "Y Coat Type BL Plus" is a special coating technology that combines a unique dimple processing on the mold substrate with PVD coating to enhance release properties, allowing for excellent release effects over extended periods. The special dimple processing on the mold substrate reduces the contact area with the resin. Combined with the "Y Coat Type BL," which excels in corrosion resistance, wear resistance, stain resistance, and release properties, it reduces the release resistance value by 85% compared to untreated surfaces, and a reduction in release resistance has also been confirmed compared to Teflon-containing plating. (*Company test results) By reducing release failures and imparting various functionalities, it contributes to improving product quality and productivity. ★ We are currently offering a "Case Study Collection" that verifies the effects of "Y Coat Type BL Plus." *Please take a look from the "PDF Download" link below.

• Processing Contract

PVD coating contributes to the realization of a low-carbon society! Improved wear resistance and sliding properties!

"Y Coat" is a functional coating treatment of ceramic film using the ion plating method. It provides "wear resistance and galling resistance," "improved sliding properties," "weld resistance," and "heat resistance," achieving longer mold life and stable quality. With our unique film removal and re-coating technology, it enables the reuse of molds, contributing to resource conservation and cost reduction. This catalog introduces an overview of the Y Coat treatment, as well as material hardening treatments that combine hardening treatment (Type K) and Y Coat treatment. [Features] ■ Low-temperature treatment (below 500°C) minimizes dimensional changes and warping of materials. ■ Capable of processing large items (maximum dimensions of treatment furnace: φ750mm × 750mm, weight: 360kg). ■ Unique film removal and re-coating technology. ■ Our proprietary cleaning technology ensures stable adhesion without damaging the surface of the mold. ■ Contributes to resource conservation and cost reduction. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Coating Agent

High hardness coating that combines heat resistance and surface smoothness! Also compatible with cold pressing.

"Type AII" is a high-spec coating that combines wear resistance, heat resistance, and surface smoothness. The wear amount on the mold surface is significantly reduced, demonstrating overwhelming durability even in cold pressing. [Features] - Top-class PVD high hardness coating - Maintains coating hardness even under high temperature conditions - Improves surface roughness with a dense coating structure - Significantly reduces wear amount on the mold surface *For more details, please refer to the PDF document or feel free to contact us.

• Surface treatment contract service

A new coating that enhances the release properties of resin molding molds. It improves deformation and whitening, and eliminates the need for release agent application! Sorting work can be reduced, leading to increased productivity!

The "Y Coat Type BL Plus" reduces the contact area with the resin through a special dimple processing on the surface of the metal substrate. By combining this with the "Y Coat Type BL," which excels in corrosion resistance, wear resistance, stain resistance, and release properties, we have achieved even higher release performance. This contributes to increased productivity by reducing release failures and further enhancing cycle times. 【Features】 ■ Excellent release effect on the mold core side ■ Reduced contact area with the resin ■ Superior corrosion resistance, wear resistance, stain resistance, and release properties *For more details, please refer to the catalog or feel free to contact us.

• Coating Agent

PVD processing of press molds, improvement of wear resistance, galling resistance, and adhesion resistance.

This is PVD processing for press molds. Reprocessing can be done repeatedly using the container mold.

• Processing Contract

It contributes to improving the release properties, productivity, and wear resistance of resin molding molds, as well as reducing labor hours.

This is the most suitable PVD processing for resin molding molds.

• Processing Contract

The Hino Smart Cabinet provided by Nichinichi Shimizu Machinery Co., Ltd. is a material management solution that allows for the management of factory tools and consumables like a vending machine. This system automates inventory management and ordering processes, preventing the risk of production stoppages due to stockouts and significantly reducing the burden of inventory tasks. The cabinet comes in various types, such as drawer-type and spiral-type, allowing for the proper storage of drills, measuring instruments, protective gear, and more according to their intended use. Furthermore, the history management function through user authentication accurately tracks "who took out what and when," contributing to loss prevention and cost reduction. Operating 24/7 with no maintenance required, it is introduced as an efficient tool to promote the digital transformation (DX) of factories.

In civil engineering sites, there are many instances where wooden boards are used for temporary roads, access roads, heavy machinery work yards, material storage areas, and worker pathways. Until now, steel plates have been common, but due to their weight, they can be cumbersome to transport, install, and remove. Additionally, issues such as summer glare, metallic noise, and consideration for nearby residents can also arise. Hyper CLT boards are civil engineering materials that utilize wood CLT. As wooden boards, they can be used as an alternative to steel plates, for mud prevention, ground protection, heavy machinery scaffolding, and ensuring work pathways. The 5×10 board weighs about 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to handle even with small machinery, providing excellent maneuverability on site. Furthermore, the benefits unique to wood, such as glare reduction, noise reduction, CO2 fixation, and environmental consideration, can also be expected. As a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A," it is a material that can be easily proposed for innovative ideas and safety measures in public works. Please consider Hyper CLT boards as a new option to replace steel plates.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in a single molding process. This allows for the verification of multiple types in a short period.

The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four ways: left, center, right, with 4 spots and 12 spots settings. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor modes with a single model. 【Recommended for such places!】 ☑ Entrances facing busy corridors ☑ Counters or signs near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.