Chemical Risk Assessment When Reviewing Factory Cleaning Agents | From Checking SDS to Testing Alternative Cleaners

AI cleaning diagnosis service "SeveNavi" - Leave all your cleaning concerns to us!

Organizing cleaning challenges with AI to visualize the next steps In manufacturing cleaning, various factors must be considered, including the material of the object, type of dirt, adhesion state, currently used cleaning agents, working time, safety, and equipment conditions. - Unable to determine if the current cleaning method is appropriate - Want to reduce cleaning time and labor costs - Concerned about the safety of cleaning agents and their impact on materials - Want to compare with another cleaning method but cannot decide on test conditions - Unable to utilize past cases and insights for improvement activities SeveNavi organizes information such as the object, dirt, current cleaning methods, and site photos using AI, clearly presenting the suitability of cleaning methods, points of caution, missing information, and how to proceed with comparative tests. This is not a diagnostic service based on the adoption of our cleaning agent "SEA’S7." We utilize not only successful cases of SEA’S7 but also cases where expected results were not achieved and those that did not fit the object, dirt, or equipment conditions as diagnostic materials. If the diagnosis indicates that SEA’S7 may not be suitable, we will also propose alternative cleaning methods and verification methods, such as aqueous and semi-aqueous cleaning, physical cleaning, or changes to the current method's conditions.

• Process Control System

Multi-functional aqueous solution 'SEA'S7' that supports cleaning, degreasing, rust prevention, and circulation water management with a single liquid.

SEA'S7 is a multifunctional aqueous solution developed based on materials derived from scallop shells and water from the foothills of Mount Fuji. It is characterized by its ability to address multiple challenges that arise in manufacturing environments with a single liquid, without the use of VOCs, including cleaning, degreasing, rust prevention, deodorization, disinfection, and circulating water management. In addition to removing machining oils, cutting oils, and rust prevention oils adhered to metal parts, molds, jigs, and equipment, it can also be used to suppress odors and decay from water-soluble coolants, as well as improve the water quality of chiller circulating water and cooling towers. Various application methods can be selected to match existing equipment, including ultrasonic cleaning, immersion, spraying, and circulation. It is not subject to PRTR regulations, and a primary skin irritation test confirmed it to be non-irritating. By reducing the use of solvents and chemicals, waste liquid, and work burden, it contributes to improving the working environment, equipment maintenance, and reducing environmental impact and GX (Green Transformation).

• Cleaning agents

When it rains, problems at construction sites such as muddy access roads, rough ground conditions, and reduced mobility of heavy machinery and vehicles increase significantly. One solution that can be utilized even in rainy conditions is the wooden lightweight mat "Hyper CLT Mat," made from CLT (Cross Laminated Timber). By laying it down on temporary roads, access routes, heavy machinery work yards, and material storage areas, it reduces the area where vehicles run directly on the ground, serving as a countermeasure against mud and muck. The 5×10 panel weighs about 230 kg, making it relatively light and easy to install, remove, or relocate in accordance with the progress of construction. Furthermore, it can be proposed for use in public works as a new technology registered with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS as "TH-250021-A." The wooden lightweight mat, combining wood, NETIS, civil engineering, and CLT, is an option that supports the footing of sites where conditions can change easily due to weather.

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

● What is a packaging container air leak test device? It is a leak testing device that identifies the peeling, tearing, and presence of pinholes in packaging containers for pharmaceuticals and other products, conducting a Container Closure Integrity Test (CCIT). It can be applied to a wide variety of packaging containers, including flexible packaging, bottle containers, and glass containers, primarily in pharmaceutical packaging. The measurement method employs the <sealed chamber method (pressure change leak testing method 1)>. A sample is placed in the chamber, and by applying pressure or vacuum and measuring the pressure change within the chamber, quantitative inspection is performed. It can be used in various scenarios, including offline manufacturing, inline manufacturing, CMC laboratories, quality control laboratories, and stability testing. * The containers subject to inspection are referred to as "work" or "samples." Here, specific samples are referred to as "samples" to differentiate the terminology.

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)