What is the urethane sponge processing that Fujika Industries specializes in?

What is the urethane sponge processing that Fujika Industries specializes in?

This time, I will explain the processing of urethane foam, which is our specialty. For an explanation of urethane foam, please refer to a separate article.↓↓ https://ja.nc-net.or.jp/company/72493/product/detail/272221/ We have several machines in our company for processing urethane foam: - 3 punching machines - 1 continuous punching machine - 1 vertical cutter - 1 double-sided tape processing machine

• Processing Contract

What is urethane foam? We will explain its characteristics and uses.

What is polyurethane foam? Here we explain its characteristics and uses. Polyurethane foam is a material made by foaming polyurethane resin. It is lightweight and elastic, widely used as cushioning and shock-absorbing material in various fields. It is a familiar material used not only in furniture and bedding but also in automobiles, industrial equipment, home appliances, and medical devices, among various products.

• sponge

MF-50 filter material packing shape punched product

We support die-cut processing in the shape of gaskets using MF-50 filter material. By adopting die-cut processing, we can efficiently produce identical shapes, making it a suitable processing method for mass production projects.

• Sealing

MF-50 filter material packing shape mass production of punched parts

We support die-cut processing of gasket shapes using MF-50 filter material. By adopting die-cut processing, we can efficiently produce the same shape, making it suitable for mass production projects. Filter materials are used for applications such as removing foreign substances from air and liquids. This time, by processing into gasket shapes, it becomes easier to incorporate into equipment and devices. Since die-cut processing uses molds, it allows for the repeated production of the same shape, making it suitable for cases where a large quantity is required.

• Sealing

Punching processing, sponge material, custom shape available, suitable for mass production.

We support punching processing of various sponge materials. Custom-made shapes can be produced according to your applications and requests, and we can accommodate everything from prototypes to mass production. Sponge materials are used in a wide range of applications, such as cushioning materials, shock-absorbing materials, and protective materials. By processing to match the shape of products or parts, it becomes possible to secure stored items and absorb shocks. Punching processing is suitable for mass production as it allows for efficient production of the same shape using molds. We also accommodate custom-made production according to your desired dimensions and shapes.

• sponge

Punching processing, sponge material, custom shape available, suitable for mass production.

We support die-cut processing of various sponge materials. Custom shapes can be made according to your applications and requests, and we can accommodate everything from prototypes to mass production. We support die-cut processing of various foam and sponge materials.

• sponge

Urethane sponge tube processing, length 95mm, punching processing.

This product is an example of urethane foam processed into a cylindrical shape through punching. Punching is a highly productive method and is suitable for improving processing efficiency during mass production. On the other hand, due to the characteristics of punching foam materials, the cylindrical shape does not achieve the same roundness as machined products, and slight deformation or distortion may occur. Therefore, this processing method is more suitable for applications that utilize the functions of foam, such as cushioning materials or holding materials, rather than applications that prioritize appearance and shape accuracy.

• Cushioning material

Urethane sponge tube processing, length 95mm, punching processing.

This is a product made by punching urethane foam into a cylindrical shape. It is processed into a cylinder with a length of 95mm and can be manufactured in dimensions according to specific applications. By adopting the punching process, it is a case of efficient production. By processing the foam into a cylindrical shape, it can be used for various applications such as protective materials, cushioning materials, and component holding purposes. The punching process uses a mold for processing, making it easy to repeatedly produce the same shape, and it is an efficient production method when a large quantity is required.

• tube

Cushioning material for storage cases (customizable)

This is a processing project for storage cushioning materials related to medical device tools and various jigs and tools. By designing shapes tailored to the items to be stored, we can accommodate the production of: - Interior foam for cases - Retaining inserts - Cushioning pads - Positioning components

• Cushioning material

Cushioning material for storage cases (customizable)

This is a project for processing storage cushioning materials for medical device-related tools and various jigs and tools. By designing shapes tailored to the items being stored, we can accommodate the production of: - Interior foam for cases - Retaining inserts - Cushioning pads - Positioning components

• Cushioning material

Fujika Industries [Production Example] Ring Case Cushion Material Processed by Punching

This is an example of cushioning material made for ring cases using die-cut processing. By using sponge processing tailored to the ring placement position, a stable holding structure is achieved as an internal pad for the case. In jewelry cases and ring cases, it is important to design cushioning materials that conform to the shape of the stored items. Through die-cut processing using sponge material, it is possible to consistently reproduce the slit shape of the ring insertion area and the external dimensions.

• Cushioning material

Filter material 22t punching process (MF-40 black)

We support the punching processing of filter materials using MF-40 black (22t). We will process the 22t thick sponge filter into shapes tailored to specific applications and installation locations. In the processing of filter materials, it is important to design shapes that consider not only the external dimensions but also the airflow area and retention methods. MF-40 black has moderate elasticity and stable thickness, making it suitable for use as an air filter within equipment and as a dust prevention material.

• Air Filter

ECS black cushioning material, inner pad for case, card key holder, etc.

We support the production of cushioning materials and internal pads for cases using ECS black sponge. It is possible to cut shapes according to the application, such as card key holders and storage compartments for small parts. ECS black is a lightweight and easy-to-handle sponge material that is easy to use as interior material for cases. Due to its calm black color, it blends well with display cases and equipment storage cases, resulting in a pleasing finish.

• Racks and Cases

Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

The wooden lightweight sheet "Hyper CLT Sheet," utilizing CLT (Cross Laminated Timber), is a sponsor of the Masters Koshien (Okayama). The Masters Koshien is where those who have experienced high school baseball come together across generations to pursue their goals once again. We resonate with their "attitude of continuing to challenge" and support their activities from Okayama. The Hyper CLT Sheet is a product created to provide a new option in civil engineering sites, which have primarily relied on steel sheets until now. It is lightweight, easy to handle, and features the environmental value unique to wood. Furthermore, it is registered as a **Ministry of Land, Infrastructure, Transport and Tourism NETIS technology "TH-250021-A,"** aiming for widespread adoption in various sites, starting with public works. Wood, NETIS, civil engineering, CLT, wooden lightweight sheets. We will continue to support challenges in both the field and sports from Okayama. Masters Koshien (Okayama) https://masters-okayama.com/

Features: ● Intel Core Ultra (Series 2) processor LGA 1851 socket (CPU sold separately) ● DDR5 6400MT/s dual-channel support, CU/U-DIMM x2 (up to 128GB) (memory sold separately) ● M.2 M-Key x1, E-Key x1 ● USB 3.2 x4, USB 2.0 x8 ● Intel Ethernet Controller I226-V (2.5GbE) x2 ● SATA 6Gb/s x2 (supports RAID 0 / 1 / 5) ● PCI Express Gen5 x16 x1, PCI Express Gen4 x4 x1, PCI Express Gen4 x1 x1 * This model does not include memory, storage, or OS.

Features: ● Intel Core Ultra 200S series processor LGA 1851 socket (up to 125W) (CPU sold separately) ● DDR5 6400MT/s dual-channel compatible, CU-DIMM/U-DIMM x4 (up to 256GB) (sold separately) ● M.2 M-Key x2, E-Key x1, B-Key x1 ● USB 3.2 x8, USB 2.0 x6 ● 2.5GbE LAN x3 ● SATA 6Gb/s x2 (supports RAID 0 / 1 / 5) ● PCIe Gen5 x16 x1, PCIe Gen4 x4 x2, PCIe Gen4 x1 x1 ● Compatible with ATX power supply * This model does not include memory, storage, or OS.

Features: ● Supports Intel Core Ultra 200S series processors with Intel H810 chipset and LGA1851 socket (up to 125W) (CPU sold separately) ● DDR5 CSO-DIMM x2 (up to 128GB) (memory sold separately) ● 2.5GbE LAN x2 ● HDMI x2, DisplayPort x1, LVDS/eDP x1 (supports simultaneous output of up to 3 screens) ● SATA 6Gb/s x4, M.2 M-Key x1, M.2 E-Key x1, M.2 B-Key x1, PCI Express Gen5 x16 x1 ● USB 3.2 Gen2 x2, USB 2.0 x8, RS-232/422/485 x1, RS-232 x5 ● Compatible with ATX power supply * This model does not include memory, storage, or OS.