Notice of the next processing date for the DK Cryo Process (deep cooling temperature treatment)

We confirmed double the lifespan with FC250 processing. Would you like to try its effects at your site as well?

A demonstration experiment was conducted under conditions where blade edge damage is likely to occur, using cast iron (FC250). When applying the DK cryo process to drills with different specifications—cobalt high-speed steel with TiN coating and carbide with EgiAs coating—it was confirmed that both achieved over twice the lifespan compared to those without treatment. Currently, the demonstration experiment includes only one case each for carbide and high-speed steel in FC250. This may be coincidental. Nevertheless, the fact that similar results are observed despite different base materials is noteworthy as a trend. Furthermore, price revisions by various carbide tool manufacturers are also planned. Given that tool costs are rising during this period, the importance of the perspective of "using tools for a longer time" has increased more than ever. If this is the result in cast iron processing... how will it manifest in your workplace? Please feel free to contact us. We also have a collection of case studies organized by project available.

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Not just finishing with regrinding. By combining with the DK Cryo Process, we further extend the tool's lifespan.

There are three options for improving the lifespan of tools: "regrinding," "deep cryogenic treatment (DK cryo process)," and "a combination of both." In this service, we provide optimal proposals based on the condition of the tools and usage conditions, whether it be regrinding only, DK cryo process only, or a combination of both. Not only does regrinding restore cutting performance, but combining it with the DK cryo process can also lead to further lifespan improvements, such as chip suppression, wear reduction, and enhanced processing stability. We cater to general tools like end mills and drills, as well as regrinding for irregularly segmented and irregular lead tools, which have limited companies capable of handling them. This document introduces methods for utilizing the combination of regrinding and the DK cryo process, along with improvement case studies. Please take a look at the materials.

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For those troubled by the lifespan and chipping of mold parts and cutting tools, we introduce the concept of deep cryogenic treatment "DK Cryo Process."

The DK Cryo Process is a deep cooling temperature treatment applied to mold components and cutting tools. This treatment is not merely aimed at improving hardness or toughness. It focuses on the stress state at the boundaries between different microstructures within the material, and by balancing these stresses, it suppresses cracking, chipping, particle detachment, and crack propagation, thereby improving the lifespan of mold components and cutting tools and enhancing processing stability. It can be widely applied to mold components such as punches and dies, as well as cutting tools like drills and end mills. Additionally, it accommodates a variety of materials including carbide, high-speed steel, die steel, and cermet, and can be applied to coated products or those currently in use. This page introduces the basic concept of the DK Cryo Process. For detailed improvement cases and examples, please refer to "Applications and Case Studies." Feel free to contact us regarding processing feasibility or estimates.

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Even ultra-hard materials can chip... There may be ways to counteract that chipping.

It is often said on-site: "Since it's carbide, chipping is inevitable." While it is true that high hardness makes chipping more likely, are you giving up on improvement by saying "it can't be helped"? → In fact, that chipping may be preventable. ■ An option to make chipping "less likely to occur" One of these is the DK Cryo Process. By treating mold components, we can: - Suppress the occurrence of chipping - Reduce replacement frequency - Achieve stable lifespan From "replace when chipped" to "use until the end." We have also confirmed actual results of chipping suppression and lifespan improvement with carbide (KD10). First, please check the case study materials.

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Suppressing chipping and damage of molds, leading to a stable mold lifespan. This processing technology is utilized as a countermeasure against chipping and damage in press molds and tools.

In press molds and cutting tools, chipping (nicks) of the cutting edge and early wear are significant challenges. The DK Cryo Process is a deep cooling treatment technology that stabilizes the metal structure by processing materials in an extremely low-temperature environment, achieving: - Suppression of chipping occurrence - Improvement of wear resistance - Enhancement of dimensional stability This contributes to the improvement of the lifespan of molds and tools. It can be applied by adding it after existing heat treatment processes, which is a notable feature as it does not require special equipment modifications for implementation. It is utilized as a performance enhancement technology for parts such as mold components and tools, where durability and stability are required.

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DK Cryo Process that suppresses coating peeling and chipping, maximizing performance.

Even with coating applied, there are cases where sufficient performance is not achieved due to early delamination or chipping of the cutting edge. This may be influenced not by the coating itself, but by the instability of the base material's structure or internal stresses. The DK Cryo Process is a technology that enhances the toughness and wear resistance of the base material by promoting the transformation of residual austenite and stabilizing the metal structure through ultra-low temperature treatment. This strengthens the foundation that supports the coating, leading to improved adhesion and alleviation of stress concentration, thereby suppressing the occurrence of delamination and chipping. As a result, it brings out performance that could not be fully realized by the coating alone, contributing to reduced variability in tool life and maintaining stable processing quality. Additionally, this treatment can be applied after existing heat treatment and coating processes, allowing for implementation without the need for process changes or new equipment investments. It contributes to overall cost improvement in the field by extending tool life, reducing replacement frequency, and decreasing maintenance labor.

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Suppressing dimensional changes within a tolerance range of ±0.01mm! Flexibility that does not depend on processing timing.

The "DK Cryo Process" enables high-precision dimensional control with a tolerance range of ±0.01mm. It addresses concerns such as "the frequency of replacing expensive tools and mold components is too high, putting pressure on costs and labor on-site." We will guide you to solve that issue without replacing tools or molds. 【Features】 ■ Compatible with parts that have been tempered, are in use, or are coated ■ Significant extension of lifespan ■ High-precision dimensional support *For more details, please download the PDF or feel free to contact us.

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Through numerous demonstrations, a long life extension of up to 7 times! Dimensional changes are suppressed within a tolerance range of ±0.01mm.

The "DK Cryo Process" solves your company's challenges without the need to change tools or molds. It is compatible with parts that have been tempered, are in use, or are coated, offering flexibility that does not depend on the timing of processing. Through numerous demonstrations, we have achieved up to 7 times longer life. 【Features】 ■ Compatible with tempered, in-use, and coated parts ■ Significant extension of lifespan ■ High precision dimensional support *For more details, please download the PDF or feel free to contact us.

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Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.