From mold-less to mass production, we propose the optimal manufacturing method at the "parts window"!

We can accommodate from just one item in as little as two weeks!

**What is Digital Casting?** It is a method of producing metal products by creating resin models with a 3D printer and using them as prototypes, similar to the lost-wax process. We offer advantageous proposals for development and prototyping that require no molds and are suitable for ultra-small lot production. We can respond to casting requests in as little as two weeks, starting from just one piece, and we can provide beneficial proposals for development and prototyping. We also accommodate custom orders for individual customers' metal products! **Features of Digital Casting** 1. No mold production is required, eliminating mold costs typical in conventional lost-wax processes. 2. Difficult-to-machine items can be cast from just one piece without mold costs. 3. No mold production is needed, allowing for shortened lead times with examples of responses in as little as two weeks. 4. Proficient in complex three-dimensional shapes. 5. Supports a wide range of materials including iron, stainless steel, copper, and aluminum.

• gear
• joint
• nozzle

High-level quality developed independently! Compatible with over 70 types of steel, with more than 35,000 proven models. We propose the optimal shape and material according to your application.

Castem's core technology is "lost wax precision casting," which excels in producing complex three-dimensional shapes. Since our founding, we have continued to respond to customer inquiries for manufacturing everything from simple shapes to challenging designs, with a track record of over 35,000 types of precision metal parts across various industrial sectors. In response to various demands for metal materials, we have started handling over 70 types of steel, including stainless steel, copper, and aluminum. We also accommodate special steels and unique ultra-duralumin aluminum materials (A7075 optimized for original casting), and we continue to challenge ourselves with new materials. 【Castem's Lost Wax】 - Capable of mass-producing complex shapes and three-dimensional curved surfaces at low cost. - There are slight differences depending on the casting material (approximately 12S for small parts, 20S for large parts). - Strength can be freely pursued from two aspects: shape and material. - Special steel, stainless steel, copper alloys, and aluminum alloys can be freely selected. - Compared to other casting methods, it offers high precision and reduces the number of processing steps. *For more details, please refer to the related link page or feel free to contact us.

• gear
• valve
• Valves and fittings

Screws are also shaped without machining! Leave the fine, thin-walled, and complex-shaped micro metal parts to us.

MIM (Metal Injection Molding) is a technology for manufacturing metal parts by mixing metal powder and binder, injecting them into a mold, and finally sintering them. ✅ Capable of producing fine, complex shapes and sharp edges with a minimum wall thickness of 0.1mm. ✅ Can mold screws and ultra-fine pins without machining. ✅ Proven track record in medical devices, dental, food, and aerospace-related components. ✅ Integrated production system from mold manufacturing to processing such as plating in-house. ✅ Both domestic and overseas factories have obtained ISO9001 certification, ensuring reliable quality control. With ultra-fine molding technology, we can also create miniature tools that move like the real thing, measuring 25mm in length (such as scissors, calipers, and cutters). From limited small lot products to repeat mass production, we can propose mold cost plans tailored to your needs. We have successfully achieved cost reductions through bold design changes from the design stage, with in-house integrated production from mold manufacturing. Please feel free to contact us through our website.

• bolt
• Other pharmaceutical-related factory equipment and parts
• Screw

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

● What is a packaging container air leak test device? It is a leak testing device that identifies the peeling, tearing, and presence of pinholes in packaging containers for pharmaceuticals and other products, conducting a Container Closure Integrity Test (CCIT). It can be applied to a wide variety of packaging containers, including flexible packaging, bottle containers, and glass containers, primarily in pharmaceutical packaging. The measurement method employs the <sealed chamber method (pressure change leak testing method 1)>. A sample is placed in the chamber, and by applying pressure or vacuum and measuring the pressure change within the chamber, quantitative inspection is performed. It can be used in various scenarios, including offline manufacturing, inline manufacturing, CMC laboratories, quality control laboratories, and stability testing. * The containers subject to inspection are referred to as "work" or "samples." Here, specific samples are referred to as "samples" to differentiate the terminology.

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a pseudo-defect (reference test piece) that specifies the hole diameter and hole length. It can be used in pressure change leakage testing methods and liquid immersion testing methods. It can be utilized for standard setting and validity evaluation using positive controls (defective product samples). ● Evaluation of packaging integrity in accordance with JP18 ● Setting of "maximum allowable leakage limit" ● Testing for the intrusion of water vapor, oxygen, and microorganisms ● Quantification from qualitative testing methods (converting current leakage standards to hole diameter)