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  1. Home
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  3. MONOVATE(旧:日東金属工業) 八潮工場
  4. [Explanation Document] How to resolve "clogged powder!" has been registered.
CATALOG
  • Nov 27, 2018
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Nov 27, 2018

[Explanation Document] How to resolve "clogged powder!" has been registered.

MONOVATE(旧:日東金属工業) MONOVATE(旧:日東金属工業) 八潮工場
Why does powder get clogged? We will explain basic terms related to powder and introduce methods to resolve powder clogs from the perspective of the containers used to hold the powder! "Powder clogging" is a common issue when discharging powder from containers. It can lead to variations in product quality due to prolonged discharge times or complete stoppages. But why does the powder flow poorly (get clogged) in the first place? Here, we summarize the causes of powder clogging and the specifications of containers and peripheral equipment to resolve these issues.
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What is the solution to "clogged powder"?
"Powder clogging" is a common issue when discharging powder from a container. It can lead to inconsistencies in product quality due to delays in discharge or complete stoppage. What causes the powder to discharge poorly (clog)?

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[Explanatory Material] Causes and Countermeasures for Powder Clogging in Stainless Steel Hoppers

Why does powder get clogged? An explanation of basic terms related to powder and methods to resolve powder clogs from the perspective of the container used for the powder!

What are the ways to resolve "powder clogging"? "Powder clogging" is a common issue when discharging powder from a container. It can lead to delays in discharge or even a complete stop, which may result in inconsistencies in product quality. But why does the powder discharge poorly (get clogged) in the first place? Here, we summarize the causes of powder clogging and the specifications of containers and peripheral equipment to resolve it.

  • Stainless steel container

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[Explanatory Material] Is stainless steel really clean?

BA material, 2B material, buff polishing, electrolytic polishing... A grand reveal of stainless steel surfaces that cannot be discerned by the naked eye!

Smooth, rough, silky... Depending on the material and surface finish, stainless steel shows various appearances. However, it is not possible to see what the actual surface looks like just by visual inspection. Therefore, this time, we will introduce photographs of stainless steel surfaces taken using a scanning electron microscope (SEM). *What is a scanning electron microscope (SEM)?* Unlike optical microscopes (such as magnifying glasses and general microscopes) that use light, a scanning electron microscope uses electron beams. It allows us to clearly see fine surface structures that cannot be observed with optical microscopes.

  • Stainless steel container

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[Explanatory Material] Causes and Countermeasures for Rusting of Stainless Steel Containers

Stainless steel is a metal that is "difficult" to rust!

We sometimes receive inquiries from customers saying, "Even though it's made of stainless steel, it rusted quickly." Stainless steel, as the English words "Stain (rust, corrosion) + less (less) + steel (steel)" suggest, is an alloy of iron that is highly resistant to rust. While it is much less prone to rust compared to regular iron, it is not completely rust-proof. This PDF document summarizes "Why is stainless steel resistant to rust?", "What causes rust on rust-resistant stainless steel?", and "What are the rust prevention measures for stainless steel containers?" You can view it immediately by downloading the PDF.

  • Stainless steel container

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【Explanation Material】What is the cleaning method to make stainless steel containers last longer?

I have summarized the important cleaning methods to make stainless steel containers last longer.

After using a stainless steel container, it is essential to clean the container. However, incorrect cleaning methods can cause scratches or lead to rust. Here, we will introduce important cleaning methods to help prolong the life of stainless steel containers.

  • Stainless steel container

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[Case Study] [Selection Guide] Guide to Installing Mixers on Stainless Steel Containers

Attach the mixer to the stainless steel container for reduced labor and time savings!

You can also customize the "mixer attachment" for stainless steel containers! Would you like to make it easier to use by attaching a mixer to the container? Here, we have summarized examples of mixer attachments for stainless steel containers, the benefits of attaching a mixer to the container, and the types of attachments available. Our company designs and manufactures custom products from a single unit to meet the optimal specifications based on your desired specifications, usage environment, and application, ensuring that you can use stainless steel containers comfortably. We will also select the most suitable model for the mixer.

  • Stainless steel container

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[Case Study] [Selection Guide] Custom Guide for "Lids" for Stainless Steel Containers

Shall we process not only the container but also the lid to make it easier to use for connecting to devices and for the input of raw materials, etc.?

Stainless steel containers can be used for various purposes by customizing them, not only for storing raw materials but also for incorporating them as machine parts into equipment, connecting containers to facilities, and using them for feeding raw materials, among other applications. When customizing, we can also process the lids in addition to the containers. Here, we have summarized examples of custom-made lids for our stainless steel containers, the basic types of lids, and various lid processing options. At our company, we design and manufacture the optimal "lid" tailored to your specifications, usage environment, and applications, starting from just one piece, to ensure that our customers can use stainless steel containers comfortably.

  • Stainless steel container

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[Case Study] [Selection Guide] Order Guide for Stainless Steel Container Carts and Stands

A cart or frame essential for transporting heavy stainless steel containers filled with contents. Why not make it more user-friendly with a custom design?

Stainless steel container "trolleys and stands" can also be custom-made! Trolleys and stands are essential for transporting heavy containers filled with contents. Why not make them more user-friendly with custom designs? Here, we have summarized examples of custom-made "trolleys and stands" and the selection of casters. At our company, we design and manufacture the optimal "trolleys and stands" tailored to your desired specifications, usage environment, and applications, starting from just one unit, so that our customers can use stainless steel containers comfortably.

  • Stainless steel container

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BFV_BFV-T_01.jpg

All-stainless steel butterfly valve for powder and granular materials BFV/BFV-T

This is a lightweight, easy-to-handle all-stainless steel butterfly valve that can be disassembled and cleaned without tools.

○ Disassembly and cleaning can be performed without tools, and it has excellent sanitary properties. ○ It is easy to install and remove due to the hose connection. ○ It comes with a locking function to prevent incorrect opening and closing of the valve. ○ It is lightweight and easy to handle. ○ The 【BFV-T】 is designed for tablets and has a valve covered with silicone rubber. It prevents damage to the particles during valve opening and closing.

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A stainless steel hopper that is resistant to powder adhesion and less prone to bridging.

A feeding hopper with a surface treatment that allows powder to flow smoothly, ideal for feeding filling machines and large containers.

Powder Adhesion Prevention Input Hopper [THT-G] - The inner surface of the hopper has been treated with Gemini processing to prevent powder adhesion. - Since the surface is directly processed, there is no concern about the surface peeling off, unlike coatings. - It has good slip properties, making it less likely to experience bridging, allowing for smooth discharge. - The discharge port has a helix design, making installation, removal, and cleaning easy.

  • Food Processing Equipment

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Related catalog(12)

[Explanatory Material] Causes and Countermeasures for Powder Clogging in Stainless Steel Hoppers

[Explanatory Material] Causes and Countermeasures for Powder Clogging in Stainless Steel Hoppers

TECHNICAL
  • E-book viewing
  • Catalog download

Contact this catalog

[Explanatory Material] Is stainless steel really clean?

[Explanatory Material] Is stainless steel really clean?

TECHNICAL
  • E-book viewing
  • Catalog download

Contact this catalog

[Explanatory Material] Does it rust quickly under certain conditions? Causes and countermeasures for rusting stainless steel containers.

[Explanatory Material] Does it rust quickly under certain conditions? Causes and countermeasures for rusting stainless steel containers.

TECHNICAL
  • E-book viewing
  • Catalog download

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[Explanatory Material] What is the cleaning method to make stainless steel containers last longer?

[Explanatory Material] What is the cleaning method to make stainless steel containers last longer?

TECHNICAL
  • E-book viewing
  • Catalog download

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[Case Study] [Selection Guide] Custom Order Guide for Stainless Steel Container "Lids"

[Case Study] [Selection Guide] Custom Order Guide for Stainless Steel Container "Lids"

TECHNICAL
  • E-book viewing
  • Catalog download

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[Case Study] [Selection Guide] Custom Order Guide for Stainless Steel Container "Carts and Stands"

[Case Study] [Selection Guide] Custom Order Guide for Stainless Steel Container "Carts and Stands"

TECHNICAL
  • E-book viewing
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[Case Study] [Selection Guide] Custom Guide for Installing Agitators on Stainless Steel Containers

[Case Study] [Selection Guide] Custom Guide for Installing Agitators on Stainless Steel Containers

TECHNICAL
  • E-book viewing
  • Catalog download

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[Case Study] [Selection Guide] Custom Order Guide for "Handles" for Stainless Steel Containers

[Case Study] [Selection Guide] Custom Order Guide for "Handles" for Stainless Steel Containers

TECHNICAL
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Stainless Steel Container Custom Order Case Studies

Stainless Steel Container Custom Order Case Studies

TECHNICAL
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Accessories for stainless steel containers (valves for fluids, powders, and granules)

Accessories for stainless steel containers (valves for fluids, powders, and granules)

PRODUCT
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Powder Adhesion Prevention Input Hopper [THT-G]

Powder Adhesion Prevention Input Hopper [THT-G]

PRODUCT
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Powder Recovery Stainless Steel Container [FK-CTH]

Powder Recovery Stainless Steel Container [FK-CTH]

PRODUCT
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MONOVATE(旧:日東金属工業)
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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

May 29, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

May 28, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • COMPANY

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

May 28, 2026

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By applying SPACECOOL to the pigsty, the shipping age is shortened by 25 days.

SPACECOOL received the Excellence Award in the 8th term of the JA Accelerator Program for proposing a radiative cooling solution to address heat-related challenges in the agriculture and livestock industry.

  • NEW
  • COMPANY

SPACECOOL Inc. has received the Excellence Award in the "JA Accelerator Program 8th Term," an open innovation program hosted by the "AgVenture Lab," an innovation lab by eight JA Group organizations nationwide, which supports startup companies with innovative ideas and technologies in the agriculture, forestry, and livestock sectors. In this program, startups that passed the preliminary screening from a record number of over 270 applications presented at the final selection meeting held on May 21, 2026. During this event, our company proposed a new solution utilizing the radiative cooling material "SPACECOOL" to maintain and improve productivity in the agriculture and livestock industry and to reduce the risk of heatstroke for agricultural workers, earning the Excellence Award. Due to the worsening heat waves associated with recent climate change, the importance of heat countermeasures in the agriculture and livestock industry has increased. Taking this recognition as an opportunity, our company aims to further contribute to various challenges related to heat in the agriculture and livestock sector through the radiative cooling material "SPACECOOL." Additionally, to accelerate our expansion into the agriculture, forestry, and livestock sectors, we will participate in the upcoming "Livestock Week" this month to recruit demonstration sites.

May 28, 2026

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An article was published in the "Steel News."

  • NEW
  • PRODUCT

We have published an advertisement for our laser cleaner in the Daily Steel News of Tekkō Shimbun Co., Ltd. "Solving condensation rust on deformed bars with lasers!" Our laser cleaner is domestically produced, so you can use it with confidence. We also offer on-site demonstrations, so please feel free to contact us by phone or email.

May 28, 2026

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  • 排気熱風なく気温-4.1℃の冷風を 工事不要で暑さ対策 店舗・工場の安全対策に!気化式スポットクーラー Pure Drive
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