Would you like to review and improve your equipment? Industrial electric heaters☆

An example of solving a problem by changing the heating element is published!

As a manufacturer of industrial electric heaters, we would like to introduce some improvement proposals that we can assist with. 【Issues】 "I want to increase capacity with the same area." "I want to eliminate temperature unevenness (improve heat uniformity)." "I want to increase the heating speed." 【Solution】 Change the heater using round wire coil heating elements to a heater using strip heating elements. 【Results】 ■ By covering the entire area of the insulation material with heating elements, uniform heat treatment can be achieved. ■ Compared to heaters using round wire coil heating elements, it is possible to input more than twice the wattage. We have received feedback from customers stating, "The radiation efficiency has improved," and "Installation was easy, just by changing the fitting."

• Ceramic Heater
• Other heaters
• Industrial Furnace

An example of solving a problem by changing the insulation material used for the heater's backup!

As a manufacturer of industrial electric heaters, we would like to present some improvement proposals that we can assist with. 【Issues】 "I want to prevent heat loss from the second and third layers of insulation." "I want to achieve energy-saving operation by preventing heat loss." "I want to make the furnace shell space more compact." 【Solutions】 Change the insulation material used as a backup for the heater. Use high-performance insulation material for the second layer. 【Results】 By adopting high-performance insulation material, a reduction in the amount of dissipated heat from the furnace is expected. *With the same thickness setting as calcium silicate board at 5mm, the radiated heat amount is reduced by approximately 50%. ~According to board manufacturer catalog values~

• Ceramic Heater
• Other heaters
• Industrial Furnace

We would like to introduce a case where a heater manufacturer, Seitokusha, is working on technical tests as part of the improvements to the equipment and products that our customers are actually implementing!

[Testing Examples] 1. Glass Fiber Organic Residue Test In the production of glass fibers, it is essential to burn off the organic materials in a drying oven. However, there was interest in whether it could be effectively burned off using our hot air generation equipment. After several discussions, an opportunity arose for a company visit, during which we operated the equipment as part of a factory tour and conducted a simple pattern test. If you contact us in advance, it is possible to check the availability of the equipment and conduct a simple test. 2. Surface Temperature Comparison Test Under High-Temperature Atmosphere In the equipment used by the customer, there is a risk of electric leakage when the surface temperature of the heater becomes high. Therefore, the specifications were changed to enhance the heat dissipation effect, and both old and new heaters were tested under the same conditions to measure and compare their surface temperatures. The results showed that by enhancing the heat dissipation effect, there was a tendency for the surface temperature of the heater to decrease. This time, due to temperature differences depending on the measurement method, it is necessary to consider new challenges regarding measurement methods in relation to actual furnace measurements, and we are currently working on this.

• Ceramic Heater
• Other heaters
• Industrial Furnace

In civil engineering sites, there is an increasing demand to address various challenges such as labor shortages, heat countermeasures, and environmental considerations. Therefore, it is important to have the option of "new technologies" in addition to traditional methods. Hyper CLT mats are a new type of civil engineering mat that utilizes wood CLT. They are lightweight, easy to install and remove, and have excellent transport efficiency. Furthermore, they can provide unique advantages of wood, such as reducing summer glare and metal noise, as well as CO2 fixation. A significant point is that it is a **Ministry of Land, Infrastructure, Transport and Tourism NETIS registered technology "TH-250021-A."** In public works, it can be utilized as a new technology registered with NETIS for proposals involving creativity and environmental considerations. By incorporating new technologies, the scope of site development expands beyond just traditional steel plates. The Hyper CLT mats, which combine wood, NETIS, civil engineering, and CLT, are an option that creates new value for future sites.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

We will be exhibiting at BioJapan 2026 On the day of the event, we will be working alongside our partner companies to address your needs. We sincerely look forward to seeing you there. [Booth No. C-66] 　　・LibraMedicina 　　・Synmax Biochemical (Intermediate manufacturing, fermentation technology, biotransformation) [Booth No. C-71 (adjacent)] ・Mycenax Biotech (CDMO, our business partner) Translated with DeepL.com (free version)

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)