Would you like to review and improve your equipment? Industrial electric heaters☆

An example of solving a problem by changing the heating element is published!

As a manufacturer of industrial electric heaters, we would like to introduce some improvement proposals that we can assist with. 【Issues】 "I want to increase capacity with the same area." "I want to eliminate temperature unevenness (improve heat uniformity)." "I want to increase the heating speed." 【Solution】 Change the heater using round wire coil heating elements to a heater using strip heating elements. 【Results】 ■ By covering the entire area of the insulation material with heating elements, uniform heat treatment can be achieved. ■ Compared to heaters using round wire coil heating elements, it is possible to input more than twice the wattage. We have received feedback from customers stating, "The radiation efficiency has improved," and "Installation was easy, just by changing the fitting."

• Ceramic Heater
• Other heaters
• Industrial Furnace

An example of solving a problem by changing the insulation material used for the heater's backup!

As a manufacturer of industrial electric heaters, we would like to present some improvement proposals that we can assist with. 【Issues】 "I want to prevent heat loss from the second and third layers of insulation." "I want to achieve energy-saving operation by preventing heat loss." "I want to make the furnace shell space more compact." 【Solutions】 Change the insulation material used as a backup for the heater. Use high-performance insulation material for the second layer. 【Results】 By adopting high-performance insulation material, a reduction in the amount of dissipated heat from the furnace is expected. *With the same thickness setting as calcium silicate board at 5mm, the radiated heat amount is reduced by approximately 50%. ~According to board manufacturer catalog values~

• Ceramic Heater
• Other heaters
• Industrial Furnace

We would like to introduce a case where a heater manufacturer, Seitokusha, is working on technical tests as part of the improvements to the equipment and products that our customers are actually implementing!

[Testing Examples] 1. Glass Fiber Organic Residue Test In the production of glass fibers, it is essential to burn off the organic materials in a drying oven. However, there was interest in whether it could be effectively burned off using our hot air generation equipment. After several discussions, an opportunity arose for a company visit, during which we operated the equipment as part of a factory tour and conducted a simple pattern test. If you contact us in advance, it is possible to check the availability of the equipment and conduct a simple test. 2. Surface Temperature Comparison Test Under High-Temperature Atmosphere In the equipment used by the customer, there is a risk of electric leakage when the surface temperature of the heater becomes high. Therefore, the specifications were changed to enhance the heat dissipation effect, and both old and new heaters were tested under the same conditions to measure and compare their surface temperatures. The results showed that by enhancing the heat dissipation effect, there was a tendency for the surface temperature of the heater to decrease. This time, due to temperature differences depending on the measurement method, it is necessary to consider new challenges regarding measurement methods in relation to actual furnace measurements, and we are currently working on this.

• Ceramic Heater
• Other heaters
• Industrial Furnace

In civil engineering sites, there are many instances where temporary roads, access routes, material storage areas, and pedestrian pathways use wooden boards. In residential areas, near schools, hospitals, and stores, the noise from construction, glare, and the appearance of the site can affect the impression on nearby residents, so consideration for temporary materials is required. Hyper CLT boards are civil engineering materials that utilize wood CLT. As wooden boards, they can be used as an alternative to steel plates, for muddy ground measures, ground protection, heavy machinery scaffolding, and worker pathways. The unique texture of wood provides a softer impression compared to metal plates, contributing to the improvement of the site environment. Additionally, they can be used as materials for proposals that address neighborhood concerns and environmental considerations, such as reducing metal noise, suppressing glare, and fixing CO2. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to handle even with small machinery. As a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A," they are also recommended for innovative ideas and safety measures in public works. We encourage you to consider creating civil engineering sites that take into account the surrounding area. We can also propose locations and quantities tailored to site conditions. Please feel free to contact us for material requests or consultations on implementation. They can also be utilized in urban construction and private projects. Don't hesitate to reach out.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

In civil engineering sites, there are many instances where temporary roads, access roads, heavy machinery work yards, and material storage areas use ground plates. While conventional steel plates are practical, they can sometimes fail to leave a lasting impression when it comes to the appearance of the site and conveying the company's initiatives. Hyper CLT ground plates are civil engineering materials that utilize wood CLT. As ground plates with the texture of wood, they can be used as a substitute for steel plates, for mud prevention, ground protection, and ensuring pedestrian pathways. By introducing them in visible areas such as site entrances, morning assembly locations, and around break areas, it becomes easier to create an impact that differs from traditional sites. The 5×10 plate weighs about 230 kg, and the 5×20 plate weighs about 460 kg, making them lightweight and easy to handle even with small machinery, which helps reduce construction burdens. They also offer advantages such as glare reduction, noise reduction, and environmental considerations unique to wood, making them suitable for innovative public works projects. Registered as a Ministry of Land, Infrastructure, Transport and Tourism NETIS technology "TH-250021-A," they are recommended for companies aiming to create a distinctive impression at their sites. We can also provide consultation for small lot introductions and suggest usage methods tailored to site conditions. Why not add a clear change to your civil engineering site with these new wooden ground plates?

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repairs without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.