★Would you like to reconsider and improve the equipment? (Technical Testing Edition)☆

An example of solving a problem by changing the heating element is published!

As a manufacturer of industrial electric heaters, we would like to introduce some improvement proposals that we can assist with. 【Issues】 "I want to increase capacity with the same area." "I want to eliminate temperature unevenness (improve heat uniformity)." "I want to increase the heating speed." 【Solution】 Change the heater using round wire coil heating elements to a heater using strip heating elements. 【Results】 ■ By covering the entire area of the insulation material with heating elements, uniform heat treatment can be achieved. ■ Compared to heaters using round wire coil heating elements, it is possible to input more than twice the wattage. We have received feedback from customers stating, "The radiation efficiency has improved," and "Installation was easy, just by changing the fitting."

• Ceramic Heater
• Other heaters
• Industrial Furnace

An example of solving a problem by changing the insulation material used for the heater's backup!

As a manufacturer of industrial electric heaters, we would like to present some improvement proposals that we can assist with. 【Issues】 "I want to prevent heat loss from the second and third layers of insulation." "I want to achieve energy-saving operation by preventing heat loss." "I want to make the furnace shell space more compact." 【Solutions】 Change the insulation material used as a backup for the heater. Use high-performance insulation material for the second layer. 【Results】 By adopting high-performance insulation material, a reduction in the amount of dissipated heat from the furnace is expected. *With the same thickness setting as calcium silicate board at 5mm, the radiated heat amount is reduced by approximately 50%. ~According to board manufacturer catalog values~

• Ceramic Heater
• Other heaters
• Industrial Furnace

We would like to introduce a case where a heater manufacturer, Seitokusha, is working on technical tests as part of the improvements to the equipment and products that our customers are actually implementing!

[Testing Examples] 1. Glass Fiber Organic Residue Test In the production of glass fibers, it is essential to burn off the organic materials in a drying oven. However, there was interest in whether it could be effectively burned off using our hot air generation equipment. After several discussions, an opportunity arose for a company visit, during which we operated the equipment as part of a factory tour and conducted a simple pattern test. If you contact us in advance, it is possible to check the availability of the equipment and conduct a simple test. 2. Surface Temperature Comparison Test Under High-Temperature Atmosphere In the equipment used by the customer, there is a risk of electric leakage when the surface temperature of the heater becomes high. Therefore, the specifications were changed to enhance the heat dissipation effect, and both old and new heaters were tested under the same conditions to measure and compare their surface temperatures. The results showed that by enhancing the heat dissipation effect, there was a tendency for the surface temperature of the heater to decrease. This time, due to temperature differences depending on the measurement method, it is necessary to consider new challenges regarding measurement methods in relation to actual furnace measurements, and we are currently working on this.

• Ceramic Heater
• Other heaters
• Industrial Furnace

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

In civil engineering sites, addressing labor shortages and reducing work burdens have become significant challenges. In particular, the use of temporary road panels, access roads, heavy machinery work yards, and material storage areas directly impacts the overall efficiency of the site. Hyper CLT panels are civil engineering materials made from wooden CLT for civil use. The 5×10 panel weighs about 230 kg, and the 5×20 panel weighs about 460 kg, making them lightweight and easy to handle even with small machinery. They are easier to maneuver on-site compared to steel plates. They contribute to the efficiency of tasks from transportation to installation and removal, helping to reduce labor and alleviate the burden on workers. Additionally, they can be utilized in various civil engineering sites for measures against muddy conditions, ground protection, and ensuring work pathways. Benefits such as glare reduction, noise reduction, and environmental considerations unique to wood are also expected. Their adaptability as a substitute for steel plates or as common temporary materials makes them appealing. As a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A," they are also easy to use for innovative proposals in public works. They are recommended for companies considering labor reduction, NETIS, civil engineering applications, and civil CLT. Please feel free to contact us for material requests or consultation on implementation. This can also lead to improved workability and site evaluations. We welcome your inquiries.

Introducing a "non-destructive testing device as an alternative to the submerged test" for pharmaceutical packaging products. "Complete vial leak testing device | MSQ-2002 series" Fully automating leak tests for various vials, bottles, eye drops, and cylindrical containers. Please check the link below for videos and catalogs.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in a single molding process. This allows for the verification of multiple types in a short period.