Notice about the 5th Nagoya Machine Element Technology Exhibition

Shortest half-day estimate / Metal processing requests / Wide range of processing technologies available for various small lot sizes! Drawings can be in 2D or 3D (case catalog available).

◎Do you have any of these concerns? - Reducing the burden of inspections and measurements, and standardizing inspection accuracy - Struggling to arrange multi-process products such as surface treatment and heat treatment - Unable to find a metal processing supplier that can accommodate the drawings you have ◎Support System - Dedicated technical sales representatives will handle your requests - Check drawings before processing to establish a high-precision management system - Provide inspection reports, calibration certificates for equipment, and tours of precision inspection rooms - Sign non-disclosure agreements with all affiliated companies, comply with RoHS, and provide mill certificates ◎Benefits of Using Our Company - We can accommodate various machining technologies such as milling, turning, laser cutting, bending, wire processing, and resin, consolidating your suppliers. - Simplify procurement operations with comprehensive support from material arrangement to surface treatment (just provide 2D or 3D drawings). - Conduct inspections at our quality control center and guarantee quality, eliminating the need for incoming inspections. - We have a track record of transactions across various industries, including manufacturers of industrial machinery, semiconductors, electronic devices, printing machinery, machine tools, food, textile machinery, automobiles, and medical equipment, as well as university research labs and industrial technology centers. ◎Frequently Asked Questions - Please refer to the Q&A section in our catalog. We can handle everything from metals to resins! Leave the cutting and processing of prototype and development parts to us.

• Other machine elements

Shortest half-day estimate / Pulley for round belt / SUS304 / Lathe processing

A pulley has the role of adjusting the belt and transmitting power to shafts and other components. It is one of the important machine parts used in various precision machines, including automobiles. This time, we have manufactured a pulley for round belts. It is a single type with one groove, designed with a U-shaped groove to fit round belts. <Processing> Lathe processing <Material> Stainless steel / SUS304 In addition to pulleys for round belts, we can also manufacture timing pulleys and idlers from materials such as aluminum, steel, and resin. We can accommodate small lots starting from a single piece, handling everything from material procurement to processing and inspection in-house. Other processing achievements are listed in the various "Processed Parts Achievement Catalog" available for download in the [PDF Download] section below. From metal to resin, we are your go-to for cutting processing of prototype and development parts.

• Other machine elements

Shortest half-day estimate / Aluminum timing pulley (2 pieces)

<Processing> Lathe processing / White anodizing <Material> Aluminum / A5056 <Size> φ55mm This is an aluminum timing pulley that emphasizes lightness. The serrated part engages with the timing belt, making it an important component for power transmission. The surface treatment has been done with anodizing (white). It enhances the natural color of the aluminum, giving it a whitish hue. We can handle everything from material procurement to cutting processing and surface treatment, accommodating single-item processing. In addition to aluminum, we have a wide variety of materials available, and we can also work with metals like carbon steel when strength is a priority. Other processing achievements are listed in the various "Processed Parts Achievement Catalogs" available for download below. From metals to plastics, we are your go-to for cutting processing of prototype and development parts.

• Power Transmission Equipment

Shortest half-day estimate / High-precision machining of difficult-to-cut materials from just one part.

<Processing> Wire Cut <Material> Stainless Steel / SUS303 <Size> H40mm × W25mm × D15mm This product is a wire-cut item made from SUS303 stainless steel. With wire cutting, we can easily process complex shapes and difficult materials like stainless steel and hard materials such as cemented carbide. High-precision processing is possible, with no burrs or edges, resulting in a clean finish. We handle everything from material procurement to complete processing and inspection in one go. We can accommodate single parts, one drawing, and individual processing, so please feel free to consult with us. For other processing achievements, please refer to the various "Processed Parts Achievement Catalogs" available for download below. Additionally, detailed information is also available on our official website. From metals to plastics, we are your go-to for cutting processing of prototype and development parts.

• Other machine elements

High-precision machining processing for SS400 steel with a minimum half-day estimate.

<Material> Iron / SS400 <Processing> Machining <Size> φ14mm × t4mm This product is a machined item made from SS400 steel. It is a prototype for semiconductor manufacturing-related components. Despite being a finely detailed and complex cutting process, strict dimensional tolerances are applied throughout. You can trust us with such high-precision machining, even for single-item processing. We can accommodate requests for the production of development items and prototypes, as we can handle one part with one drawing for single-item processing. For more information on our processing achievements, please refer to the various "Processed Parts Achievement Catalogs" available for download in the section below. Additionally, detailed information is also available on our official website. From metals to plastics, please leave your cutting processing needs for prototypes and development parts to us.

• Other machine elements

Proposal for shortening delivery times, reducing costs, and improving operational efficiency in the production and procurement of processed parts, with a minimum estimate of half a day (VA/VE).

"Before" ◎ Complex procurement operations with multiple suppliers [For example, when the supplier changes for each processed part, communication with multiple companies is necessary.] - Comparative quotations - Comparison of processing suppliers - Selection of suppliers - Searching for new procurement sources, etc. ◎ Management of products with long processes [Process management, quality control, delivery management, and handling of defects are required.] - Material procurement to processing (aluminum, SUS / machining, lathe), etc. - Surface treatment, hardening, polishing, finishing - Inspections at each stage "After" Our "procurement of processed parts" handles all these operations in one go. No need for communication with multiple companies; we are your only point of contact! Process management and other tasks are also unnecessary. We ensure timely delivery, accuracy, and quality. The time spent on meetings with various companies, bringing in parts, and inspections can be redirected to your core business, enhancing productivity. Additionally, our broad procurement capabilities cover a variety of processing needs, allowing you to procure the required processed parts more quickly and efficiently. The "Procurement Improvement Proposal Book for Processed Parts" explains everything clearly using illustrations! From metals to plastics, leave the cutting and processing of prototype and development parts to us.

• Other machine elements

We provide comprehensive support from design to assembly, solving customer issues through automation and labor-saving solutions based on our track record in equipment manufacturing for the food industry.

By automating and reducing manual processes through our devices, we can enhance production speed and efficiency, maintain stable production volumes, and ensure quality assurance while securing costs and time. Our company has experience in the food industry, having dealings with food machinery manufacturers. - Product Lineup - Automatic packaging machines Automatic powder machines Automatic bagging machines Automatic polishing and sorting machines Automatic stirring machines, etc. → We can handle everything from design, manufacturing, assembly, electrical work, and installation to requests for only the necessary processes. Additionally, in terms of parts procurement, we also handle food hygiene law-compliant materials such as SUS, PEEK, New Light, Sumika Super S, POM, MC Nylon, Duracon, Teflon, and PPS. Our strength lies in our ability to respond to procurement needs for necessary processing, from "one piece" onwards, including lathe work, milling, sheet metal, wire, discharge machining, and resin cutting! We can arrange drawings in 2D, 3D, or hand-drawn formats to match the customer's drawing specifications. For more details, please check the catalog download.

• Food Packaging Machinery

We provide a minimum half-day estimate and use a component analysis machine to verify and guarantee the steel materials.

〈Equipment Details〉 Equipment Name: Emission Spectroscopy Analyzer (Component Analyzer) Model: SPECTROTEST Manufacturer: AMETEK Year of Introduction: 2019 This measuring instrument performs quantitative analysis of elements contained in steel materials, enabling material identification, among other functions. *Basically, component analysis is conducted under the "Measurement Services." - Confirm that there is no contamination with foreign materials in the production site - Verify and guarantee that materials meet specifications before product shipment or upon material receipt - Check the welding parts (confirm that the materials used in the welding material are correct) etc... Measurable Elements: Carbon (C), Nitrogen (N), Titanium (Ti), Phosphorus (P), Nickel (Ni), Sulfur (S), Boron (B), Copper (Cu), Cobalt (Co), Aluminum (Al), Magnesium (Mg), Tin (Sn), Zinc (Zn), Lead (Pb), Iron (Fe) A wide variety of elements can be measured. Please feel free to consult us about any concerns regarding inspections. Free estimates available! From metals to resins, we can handle cutting processing for prototype and development parts!

• Contract measurement

Shortest half-day estimate / Please leave flat grinding, cylindrical grinding, barrel polishing, and buffing to us.

"Performance Introduction" 〈Material〉Stainless Steel / SUS303 〈Processing〉Machining / Milling / Polishing 〈Size〉H6mm × D40 × W75mm This product is made of SUS303 (stainless steel) and has a flat surface finish achieved through surface grinding. It is expected to improve joint surface accuracy, processing accuracy, wear resistance, and corrosion resistance. Additionally, we can accommodate cylindrical grinding, buffing, barrel polishing, and more, with a proven track record in manufacturing parts for food machinery, medical machinery, and semiconductor manufacturing. By simply providing us with your drawings, we can handle everything from material procurement, all processing, hardening, polishing, to surface treatment. For more information on other processed parts and manufacturing achievements, please refer to the catalog "100 Processed Parts" below. We can handle everything from metals to plastics! Trust us with your prototype and development part machining.

• Other machine elements

We provide comprehensive support from design to assembly / We have accepted the production of manufacturing line-related equipment.

Customer: ◎ Precision Equipment Manufacturer Purpose of Introduction: ◎ For the expansion of a new line Specifications: - Device for loading automotive spline shafts into a press machine - Device for loading workpieces discharged from the press machine into an inspection machine - Using FANUC multi-axis robots (provided by the customer) Device Dimensions (mm) / W × D × H Approximately 2500mm × 1500mm × 2000mm We have manufactured a device that loads spline shafts (drive shafts) for electric vehicles into a press machine, and subsequently loads the workpieces into an inspection machine. The design was carried out in-house, and production was done by a partner company. Additional specifications are planned for this device as well. We can provide device manufacturing tailored to customer needs in terms of specifications, operability, and functionality. We can handle the entire process from design to installation of the device manufacturing as a one-stop service. For our achievements in manufacturing lines, production equipment, and other devices and jigs, please refer to the "Company Information" below. Additionally, please trust us with the machining of prototype and development parts made from metal to plastic materials.

• Other conveying machines

Shortest half-day estimate / Non-contact measurement devices can measure soft products such as plastics and rubber without deformation.

Soft products such as resin, plastic, and rubber are "difficult to measure" because they can deform when trying to measure them with tools like calipers. Measurement errors can also occur depending on the measurer. Rubber O-rings are a prime example of this. In such cases, our company uses non-contact measuring instruments. The image dimension measuring device (Keyence) / IM-8000 is a non-contact measuring machine that uses images for measurement, allowing for precise measurement of soft processed parts like rubber without deforming the object. If you are struggling with dimension measurement of products that stretch, shrink, or easily deform, please take advantage of our "measurement service." Additionally, we specialize in measuring mold parts and resin molded products, and we offer not only geometric tolerance measurement and evaluation using digital devices but also measurements of curved surfaces, surface roughness, and roundness. For over 30 years, we have provided processed parts to various client companies. Based on the inspection techniques we have acquired, we conduct measurement services. We have a proven track record with a wide range of industries, including semiconductors, automotive, electronics, medical, and food. For more details, please contact us or visit our website.

• Contract measurement

Shortest half-day estimate / Leave the processing parts such as resin and plastic to us. We can handle both 2D and 3D drawings, and we will introduce our strengths and case studies!

Leave the procurement of resin and plastic processed parts to us. We have extensive experience in machining materials such as PEEK, Teflon, MC Nylon, resin, rubber, and POM, and we accept parts processing and prototype development projects across a wide range of industries, including semiconductors, medical, food, and general manufacturing. We can handle small quantities of various types, from single part processing to requests! You can also use our services for prototypes and research and development. With over 1,100 processing partners both domestically and internationally, we ensure stable parts procurement tailored to your processing needs, desired delivery times, and costs. We can work with both 2D and 3D drawings! If you don't have a drawing, we can also create one from a physical sample. <Examples> - Machining of PEEK material (PK-450) for a probe holder → For a major semiconductor manufacturing equipment manufacturer - Various machining of POM (polyacetal), PTFE (fluororesin), and MC Nylon → For semiconductor equipment, food processing equipment parts, medical machinery, etc. From metals to resins, leave the machining of prototype and development parts to us.

• Other physicochemical equipment

Shortest half-day estimate / Introduction of new inspection equipment! VL500 / Keyence supports high-precision measurements with 360-degree all-around scanning.

Are you having trouble measuring geometric tolerances, curved surfaces, and complex shapes that are difficult with calipers and three-dimensional measuring machines? Our company offers measurement services for areas where calipers and three-dimensional measuring machines struggle, tailored to various measurement needs, including geometric tolerances, virtual lines, and curved surfaces. We would like to introduce the 3D scanner-type three-dimensional measuring machine we use for this purpose. ◎ VL-500 / Keyence "Features" - Measures large objects as connected data without the need for markers. - Acquires 3D data with 360-degree scanning, leaving no blind spots. - Capable of measuring shapes that could not be captured with a measurement resolution of 16 million points. - Compares good and defective products to measure and visualize shape differences. - Outputs measurement result data by comparing point cloud, mesh data, and CAD. - Reverse engineering (creating drawings of parts). In our measurement service business, we take custody of inspection items, and our inspection technicians conduct thorough inspections of all areas. We possess a wide range of the latest digital measuring equipment, including CNC three-dimensional measuring machines and image dimension measuring devices. We can handle everything from metal to resin! Leave the machining of prototype and development parts to us.

• 3D measuring device

Shortest half-day estimate / We can provide responses tailored to your customer's specific issues!

As the precision regarding quality continues to improve day by day, the burden of inspections on engineers has been increasing significantly. Our "Measurement Service," as an external measurement company, aims to solve various concerns related to inspections and contribute to reducing the burden of these inspections. ◎ Outsourcing of incoming inspections and pre-shipment inspections We have received many requests in cases where "inspections are taking too much time." → We inspect over 60,000 processed parts monthly and have a sufficient acceptance system in place. In our precision inspection room, one of the largest in Kyoto Prefecture, we have introduced numerous digital measuring instruments, including image dimension measuring devices, CNC three-dimensional measuring machines, and 3D scanner-type measuring machines, to expand our facilities and meet a wide range of customer needs. → We also accept spot usage as needed, only for the required amount. We provide inspection reports and can attach calibration certificates for the equipment used in the inspections. Details of our measurement services (measurement and inspection) are included in the "Catalog" at the bottom. From metals to plastics, we are your go-to for cutting processing of prototype and development parts.

• Contract measurement

Shortest half-day estimate / hard anodizing / aluminum (A5052) + machining center

"Processing" Machining Center + Hard Anodizing "Material" A5052 (General-purpose Aluminum) Precision cutting processing using A5052 (a5052). We also handle various anodizing, plating, hardening, polishing, and other secondary processing in-house. If you have any concerns regarding [surface treatment], please feel free to contact Agency Assist! Especially for small quantities of various types, prototype parts, development parts, semiconductor manufacturing equipment-related parts, optical device parts, and industrial robot parts, please leave it to us. Additionally, our website features achievements in anodizing (black, white, color, hard), radiant, hardening, electroless nickel plating (Kanizen), gold and silver plating, etc. for precision parts. Please take a look. For company information and product details, please refer to the catalog available for download in the [PDF Download] section below, and feel free to contact us if you have any questions. From metals to plastics, we are ready to handle cutting processing for prototype and development parts.

• bracket

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.