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  3. ネットロックシステム 物流IT事業部
  4. Announcement of the release of the "Manual Loading Linkage Function" for the loading software [VM-Cloud].
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  • May 18, 2020
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May 18, 2020

Announcement of the release of the "Manual Loading Linkage Function" for the loading software [VM-Cloud].

ネットロックシステム ネットロックシステム 物流IT事業部
Thank you for your continued support of our products. We would like to inform you that we have added new features to VM-Cloud. Until now, VM-Cloud only output a few patterns of automatic calculation results for the imported data. However, we have received many requests from users wanting to modify the calculation results to align with their on-site loading rules. Therefore, we have significantly updated the functionality to allow for manual placement changes to the calculation results by linking it with a manual placement feature that runs on the local side! ━━━━━━━━━━━━━━━━━━━━━━━━━━━   ◇◇You can try the manual loading service for free for 30 days!◇◇ ━━━━━━━━━━━━━━━━━━━━━━━━━━━ For companies that have not yet registered with VM-Cloud, we are issuing a coupon that allows you to try the full features of the Cloud and the manual loading service for free for 30 days. We hope you take this opportunity to register and give it a try. For more details, please contact us at the following: E-mail: support@vm-cloud.jp
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VM-Cloud Manual Stacking Linked Operation Video
Please see the introduction video page for an image of the VM-Cloud manual stacking linkage. ※New! Please refer to the video of the Cloud manual linkage part

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Loading Calculation System "Vanning Master"

Automatically create loading plans that minimize dead space. Presentation of materials introducing features and improvement examples. Trial version available.

"Banning Master" is a system that visualizes cargo based on size information and creates loading plans considering weight balance, constraints, and workability. It optimizes loading efficiency for containers, trucks, pallets, etc., and can flexibly respond to additional or canceled cargo. It can also be used for continuous improvement of loading efficiency by identifying bottlenecks. We offer a "software version" that can be customized to fit your business needs, as well as a "cloud version" that requires no installation. 【Features】 ■ Automatically calculates and visualizes highly efficient loading plans ■ Properly calculates the center of gravity, preventing cargo shifts and contributing to improved transport quality ■ Many successful implementations in automotive parts, electronics, food, and building materials manufacturers ■ Capable of providing algorithms that consider loading rules ★ We are currently offering materials that include examples of improvements in import and export of products. You can view them immediately via "PDF Download." * A trial version of the cloud version (10 days) is also available. Please contact us for more details.

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[Case Study] Manufacturing Industry - Calculation of Number of Export Container Bookings

Visualization of logistics sites" "Reduction of working hours at logistics sites

The loading software has many implementation cases from logistics companies to manufacturers, and the effects of its introduction are significant. ● The reasons are... - Shipping size, weight, and quantity are managed in-house. - With the cooperation of the information systems department (IT), data can be linked with the loading software for calculations as many times as needed. - It is possible to determine increases or decreases in shipping volume based on remaining space [important]. - Time can be saved by reducing inquiries to freight forwarders. ■ Current implementation site A logistics company of a certain food manufacturer group. ■ On-site challenges - Want to immediately answer "How many containers?", "What types of containers?", and "What is the remaining space?" - Want to maximize loading during imports from China and provide loading instructions to the Chinese side. - The loading rules for products (packaging) are either unknown or have become unclear due to being personalized within the company. ■ Operations/Requirements - Which products and how many will be loaded into the remaining space? - Heavy items should be loaded on the lower tier.

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[Case Study] Optimization of Building Material Loading

It is possible to develop special loading conditions as a dedicated algorithm.

In building material manufacturers, heavy building materials are loaded onto trucks after creating a load plan, taking safety and workability into consideration. Before the introduction of the Vanning Master, multiple office employees planned using Excel (including the creation of work diagrams) while considering constraints related to safety, workability, and unloading. By developing a unique algorithm that takes into account constraints related to loading, we have successfully significantly reduced these administrative tasks. The optimization of space utilization through the algorithm generally aims to increase the loading (filling) rate as the primary objective. Prioritizing workability makes the evaluation criteria for the results of the algorithm ambiguous, which made the development difficulty very high. The development of the algorithm for building material manufacturers was made possible by our consultants, who understood the field and conducted detailed interviews to clarify the operational rules and metrics involved in the work.

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[Case Study] Single Item Loading "Pallet Master"

Determination of the dimensions of the packaging box for the new product" "Development of pallet stacking patterns

"Palette Master" is a system that proposes the most efficient way to load pallets. It is a convenient optimization tool useful for single-item loading, such as "wanting to switch to T11 type pallets," "deciding the dimensions of new product packaging boxes," and "warehouse transfer." "Palette Master" is dedicated pallet loading software. It is not a plugin for Vanning Master. Since customization is necessary to fit the logistics site conditions, we will submit a quotation after hearing about the situation. ■ Implementation Effects 1) Instantly simulates based on pallet size and product size, displaying multiple optimal loading patterns. You can choose loading patterns suitable for storage and transportation purposes. 2) With Palette Master, centralized management of information regarding loading across various departments is possible from the development of new containers. - It allows consideration of optimal loading during the container development stage. - Centralizing the database makes information sharing easier. - Authority management is implemented by dividing general users, administrators, and viewers.

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[Case Study] Creation of a Banning Plan for Seafood Dealers

White logistics," "reduction of overtime hours," "improvement of services to shippers.

■Objective As part of business improvement, create a vanning plan using a loading simulation tool to reduce working hours. ■Challenges 1) Data Input - Support converting shipping request forms (PDF) from shippers into Excel data. - Provided an Excel macro to reduce data entry workload. 2) Loading Diagram - Standard features are provided, but we also accommodate modification requests. 3) Manual Placement Operations - Does not match the expertise of seasoned professionals. ⇒ Addressed with the manual placement modification feature of the standard package. 4) Manual Placement Operations - Seasoned professionals are not skilled in mouse operations. ⇒ An assistant creates the loading diagram under the guidance of the seasoned professional, enabling the transfer of expertise.

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[Case Study] JR Container Loading Case

From personalization to standardization! Reduction of work time!

■Objective Reduce the workload of the planning staff and shorten the time required to create loading diagrams. ■Operation/Requirements ・Maximize volume under the constraint of a maximum load weight of 5 tons. ・Develop a weekly shipping plan. *Loading for one day can be advanced by day of the week. ・Automate the creation of loading diagrams. ■Implementation Effects ・Tasks have been transferred from individual workers to multiple people. ・Reduced time required for planning and creating loading diagrams from a total of 4 hours over several days to 30 minutes.

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[Case Study] Calculation of Pallet Stacking Patterns - Unlimited Use for 500 Yen a Day!

Cloud services," "Determining the dimensions of the packaging box for the new product," "Creating patterns for pallet stacking.

This is a cloud service that suggests the maximum loading capacity for pallets. It instantly simulates based on pallet size and product size, displaying multiple optimal loading patterns. You can select a loading pattern suitable for storage or transportation purposes, and it automatically creates a loading pattern diagram.

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[Case Study] COVID-19 Measures: Stacking Cloud Service

Remote work," "reduction of logistics site working hours," "visualization of logistics site operations.

A skilled loading planner is on standby at home! Such a situation has suddenly arisen! VM-Cloud is a web-based loading service. Loading simulations can be performed even while working from home. It can also be linked with the manual placement feature that is popular in the on-premises version of Vanning Master.

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[Case Study] Application Example of Exporting Vanning Master Loading Diagram to Excel

Work style reform" "Reduction of overtime hours

We often receive requests to modify the loading diagrams after container and pallet loading simulations to specifications suitable for our business. This time, we have prepared a function to add 3D diagrams and floor plans to an Excel format that meets business requirements. It will naturally be possible to add comments to the created Excel loading diagrams, and by changing the template format, it will be possible to add or modify formulas in advance.

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[There are cases with a loading rate of 94.2%] TP Box Loading Improvement System

Improvement of loading for parts transportation using the TP box loading improvement system.

The TP Box Loading Improvement System is a system (algorithm) designed to maximize the loading efficiency of pallet transport for products utilizing TP boxes. The TP boxes have standard-sized blocks on the bottom, and by combining the interlocking parts of these blocks, different sizes of TP boxes can be loaded onto a pallet. However, combining TP boxes of different sizes to enhance the loading efficiency onto a pallet has been very challenging and could only be handled by skilled workers. The newly developed TP Box Loading Improvement System enables inexperienced individuals to achieve a high level of loading efficiency by allowing for multi-layer stacking on pallets by leveling the top layer and improving workability by consolidating containers of the same size.

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[Case Study] EC Logistics Packaging Box Selection Engine (Utilization of BOX Engine)

Fare reduction, automatic selection of packaging boxes, work efficiency improvement, work standardization.

The box selection BOX engine (algorithm) is a system designed to improve packaging and reduce shipping costs in mail order and similar businesses. It quickly calculates the minimum packaging cardboard for an order in bulk within a limited time. The internal dimensions of the outer box, as well as the product size and weight, are essential. There are implementation results in apparel and miscellaneous goods.

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[Case Study] Mainline Transport by Truck

Shall we systematize the improvement of loading rates in trunk transportation by truck?

The Vanning Master is a simulation system that calculates loading in three dimensions (3D calculation) based on the size information of individual products, rather than calculating cargo loading through volume calculations. It allows for precise calculations, including the effective use of space above the truck, as shown in the following diagram. In multi-tier loading, the top surface of the palletized cargo on the lower tier is flattened, and additional palletized cargo is loaded on top of it. This enables calculations that increase the loading rate. The introduction of Vanning Master has successfully revolutionized the loading rates for transportation of large lots of the same product, such as in trunk transportation at manufacturers.

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Related catalog(4)

Documentation with case studies on the loading calculation system "Vanning Master"

Documentation with case studies on the loading calculation system "Vanning Master"

OTHER
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[Company Information] Netlock Corporation

[Company Information] Netlock Corporation

COMPANY
  • E-book viewing
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[Comprehensive Catalog] Introduction to Vanning Master

[Comprehensive Catalog] Introduction to Vanning Master

CATALOG
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Automatic calculation web service for deposits "VM-Cloud" (10-day free trial available)

Automatic calculation web service for deposits "VM-Cloud" (10-day free trial available)

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Please take a look at the technical document for the leak test, the "Technical Manual"!

  • NEW
  • CATALOG

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

Oct 20, 2026

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CCS3 product photo

The new product "Vehicle Count Sensor CCS3" enables efficient occupancy management of large parking lots.

  • NEW
  • PRODUCT

Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

Oct 20, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • COMPANY

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Oct 20, 2026

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HK-2

Recommended for earthquake measures for automatic doors and equipment! Seismic device HK-2.

  • NEW
  • PRODUCT

Japan is among the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of significant earthquakes occurring. For the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake measures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" ◎ For more details, please download the materials or contact us.

Oct 19, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without the application of heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Oct 19, 2026

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