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  1. Home
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  3. 三菱長崎機工
  4. Commercialization of a high-performance "magnet rotor" for aluminum sorting machines.
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  • Sep 02, 2020
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Sep 02, 2020

Commercialization of a high-performance "magnet rotor" for aluminum sorting machines.

三菱長崎機工 三菱長崎機工
Mitsubishi Nagasaki Machinery has developed a high-performance "magnet rotor" for aluminum sorting machines. This magnet rotor achieves an aluminum recovery rate of over 95%, realizing both high performance and low cost. To enhance the performance of aluminum sorting machines, customers can replace just the magnet rotor without having to purchase the entire equipment set, which minimizes their burden and is expected to expand the scale of the upgrade market.
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Magnetic Separator
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"Magnetic Separator" Non-ferrous Metal Sorting System for sorting copper, aluminum, brass, etc.

Collect and sort valuable metals such as copper, aluminum, and brass! ~We will provide proposals to increase added value~

What kind of system is the non-ferrous metal sorting system? - It is a recovery system for non-ferrous metals that combines our non-ferrous metal sorting machine, conveyor system, and color sorter. 1. Non-ferrous metals (copper, aluminum, brass, etc.) are sorted using eddy currents in the non-ferrous metal sorting machine. 2. The sorted non-ferrous metals (copper, aluminum, brass, etc.) are transported by the conveyor system. 3. The non-ferrous metals (copper, aluminum, brass, etc.) are sorted by color using the color sorter. What are the benefits? - Recovery of valuable amounts from processed materials. - Reduction of the number of personnel required for manual sorting, leading to lower labor costs.

  • Automatic sorting machine
  • Other conveying machines

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Magnetic Separator: Improved Recovery Rate! Electromagnetic Drum-Type Magnetic Separator (Double Coil)

With a double coil design, we deliver unprecedented high performance!

What is an electromagnetic drum-type magnetic separator (double coil)? It is a drum-type magnetic separator that uses electromagnets. A typical electromagnetic drum-type magnetic separator combines electromagnets and permanent magnets, but this electromagnetic drum-type magnetic separator (double coil) uses electromagnets for both the main and auxiliary poles! What are the advantages of the electromagnetic drum-type magnetic separator (double coil)? - By constructing the entire magnetic circuit with electromagnets, magnetic force is increased! → It can recover magnetic materials that were difficult to attract with conventional drum magnetic separators. - Improved maintenance - Magnetic force can be adjusted → In the case of permanent magnets, it is not possible to adjust the strength of the magnetic force, but with this electromagnetic drum-type magnetic separator (double coil), our unique voltage control allows for stepless adjustment of the magnetic force.

  • Other conveying machines

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High-performance Electromagnetic Suspended Magnetic Separator [HE-SC Series]

Compared to our conventional machines, the recovery rate of magnetic materials has significantly improved!!

A high-performance model of the electromagnetic suspended magnetic separator has been developed! - Improved magnetic circuit increases the magnetic flux density at the ends of the conveyor belt by up to 25%. - The magnetic flux density directly below the separator increases by up to 15%. → Compared to conventional models, the iron recovery rate has significantly improved! - Compact design with the same size as the existing lineup. → Minimal modifications are needed during the replacement of existing machines, making the installation process smooth! Custom manufacturing is also possible. - Designed and manufactured to match existing connections!

  • Other conveying machines

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Color sorting! Color sorter

Detect the color of the processed material and sort it using air blow!

◆Features of the Color Sorter◆ 〇Detection of processed materials using CCD cameras from two directions (top and bottom). →High-precision sorting is possible as the materials can be identified from both the front and back using cameras. 〇Two-stage system →The sorting unit is divided into two stages (upper and lower), allowing for coarse sorting followed by fine sorting in one pass. Additionally, settings can be adjusted for the upper and lower stages, enabling configurations tailored to specific purposes such as sorting into three categories.

  • Other conveying machines

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Magnetic Separator Machine - Compact & High Performance! Lifting Magnet

It is a compact and high-performance lifting magnet that can be attached to heavy machinery such as hydraulic excavators.

【Features】 〇 Easy to install on hydraulic excavators, and with no vibration from the magnet, operators can handle scrap reliably and quickly! 〇 Special brackets are provided for installation, making it easy to attach and detach from the arm!

  • Other conveying machines

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Magnetic Separator: Recovers weakly magnetic materials with high magnetic force - Stainless Steel Separator

Are you having trouble with weakly magnetic materials, including deformed stainless steel, which are difficult to recover using conventional magnetic separators?

- Achieved a high magnetic force of 1.3T (13,000G) on the pulley surface through a unique magnetic pole design! - It is possible to recover weakly magnetic materials and deformed stainless steel, which cannot be collected by conventional magnetic separators, using magnetic force! - Due to the permanent magnet system, it can be used for many years. - Custom manufacturing is also available. ◎ Manufactured in sizes tailored to your equipment and facilities Not only standard products but also specifications that match the connection parts are manufactured. * We also produce belt-type and drum-type (drum shell surface: approximately 0.8T) models.

  • Sorting machine

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Magnetic Separator" Recover non-ferrous metals with high precision! "High-performance Non-ferrous Metal Separator

Please compare the recovery rate and purity of non-ferrous metals! This is the "high-performance" non-ferrous metal sorting machine MSK series, which has significantly improved sorting performance compared to the standard type.

【Significant Improvement in Sorting Accuracy!】 The magnetic drum with "eccentric structure" that has been implemented traditionally has been significantly powered up with our unique design!! By extending the flight distance of non-ferrous metals, we have achieved a substantial increase in the recovery rate and purity of non-ferrous metals. 【What’s Good About the Eccentric Structure?】 - Reduced Maintenance Frequency Compared to the concentric structure, the eccentric structure has lower magnetic force at the bottom of the magnetic drum, which significantly reduces the frequency of belt damage caused by the entrapment of magnetic materials (such as iron) and the breakage of FRP drum shells! - Improved Recovery Rate and Purity By applying an alternating magnetic field concentrated at an optimal position, the flight distance of non-ferrous metals is enhanced. As a result, the recovery purity and recovery rate of non-ferrous metals (such as copper, aluminum, brass, etc.) increase.

  • Conveyor

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Magnetic Separator: Super High Magnetic Force "High Magnetic Force Magnet Pulley"

For sorting stainless steel! For the recovery of lithium-ion batteries!

High magnetic force capable of recovering stainless steel - This is a high magnetic force magnet pulley designed for stainless steel sorting machines. * The recoverable stainless steel may vary depending on shape, material, weight, etc. Custom manufacturing is also available - We design and manufacture to the size that fits your equipment and facilities.

  • Belts and pulleys

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Magnetic Separator" Collects Magnetic Materials! "Magnet Pulley

By replacing the conveyor head pulley with a magnetic pulley, it can be used for the recovery of ferromagnetic materials.

〇 For the recovery of ferromagnetic materials - Since it is a permanent magnet type, the magnetic force does not diminish unless heat or shock is applied, allowing for long-term use! 〇 We also accept custom-made production - We design and manufacture to dimensions that match existing pulleys and equipment sizes. - Processing of the bearing end is also possible. - We can also accommodate requests for high magnetic force types and rubber lining specifications.

  • Belts and pulleys

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Related catalog(5)

Magnetic Separator Machine" for the recovery of aluminum, copper, and brass! "Non-Ferrous Metal Separator Machine

Magnetic Separator Machine" for the recovery of aluminum, copper, and brass! "Non-Ferrous Metal Separator Machine

PRODUCT
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Magnetic Drum for Non-Ferrous Metal Separator Machine

Magnetic Drum for Non-Ferrous Metal Separator Machine

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Magnetic Separator Comprehensive Catalog

Magnetic Separator Comprehensive Catalog

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Magnetic Separator High Magnetic Force Magnet Pulley

Magnetic Separator High Magnetic Force Magnet Pulley

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"Magnetic Separator" Recover more magnetic materials! "High-performance Electromagnetic Suspended Magnetic Separator" HE-SC Series

"Magnetic Separator" Recover more magnetic materials! "High-performance Electromagnetic Suspended Magnetic Separator" HE-SC Series

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三菱長崎機工
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[YouTube Update] Differences in Cleansing Ingredients You Should Know Before Developing an Original Shampoo

  • NEW
  • COMPANY

We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

Jun 26, 2026

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When the sensor detects the car, the rotating light will turn on.

Ideal for entrances and exits of parking lots and stores! Notify pedestrians of vehicle departures with the light from the rotating lamp! Here is a proposal for a departure warning sensor! Free catalog available!

  • NEW
  • CATALOG

[To the owners of parking lots and parking lot construction companies] "I’m worried about not colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those particularly facing sidewalks or roadways are expected to pose risks of dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures using various sensors and alerts the surroundings with LED lights and buzzers. The device consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *Please note that a separate control panel is required to include the controller and switching power supply (24V) when using the exit warning system. *We kindly ask that customers arrange for the switching power supply (24V), LED rotating light, control panel, circuit breakers, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. We hope this will contribute to safer vehicle passage for everyone. ◎ For more details, please contact us or download the catalog.

Jun 26, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • CATALOG

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Jun 26, 2026

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[Video Manual Guide] We will clearly explain how to connect the wireless set that links the bed exit sensor and nurse call system through video!

  • NEW
  • OTHER

Hotron, which manufactures and sells sensors, provides bed exit sensors for hospitals, nursing, and care facilities. Hotron offers easy-to-understand video guidance on how to use the bed exit sensors wirelessly and how to set up device connections! ▼ Video Manual (YouTube) https://www.youtube.com/playlist?list=PLNVA4mTrZDqtJa6MfFRZQxwtfCSnAfxVy 【Bed Exit Sensors】 ○ Non-contact infrared sensor, simply place it - Pole-kun HB-H1 ○ Mat sensor, foldable thin mat - Mat-kun HB-UST ○ Body movement call - Ugo-kun HB-TV3 ○ Body movement call for wheelchairs - Ayumi-chan HB-WTV3 【Options】 ○ Nurse call linked wireless set - Wireless set (transmitter/receiver) HB-RS/HB-RJ ◎ For more information about the products, please contact us or download the catalog.

Jun 25, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Jun 25, 2026

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