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  4. [Case Study Available] Annealing Furnace demonstrates energy-saving effects through prevention of heat loss and appropriate cooling speed [Presentation of Bright Annealing Furnace (Bright Anneal) Case Study Collection].
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  • Feb 01, 2021
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Feb 01, 2021

[Case Study Available] Annealing Furnace demonstrates energy-saving effects through prevention of heat loss and appropriate cooling speed [Presentation of Bright Annealing Furnace (Bright Anneal) Case Study Collection].

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The "Annealing Furnace" can improve the properties of various materials by performing heat treatment at temperatures suited to specific purposes. 【Features】 ● Appropriate cooling control such as rapid cooling, slow cooling, and over-aging is possible. ● It is capable of achieving precise temperature distribution. ● Various atmosphere gases can be introduced. 【Case Studies】 ■ To anneal copper without oxidation → "Vacuum Bright Annealing Furnace" ■ To fully anneal steel → "Pit Type Non-Oxidizing Annealing Furnace" ■ To anneal castings → "Trolley Type Annealing Furnace" ■ To anneal large press parts → "Trolley Type Annealing Furnace" and "Pit Type Annealing Furnace" ■ To anneal optical glass molded products → "Trolley Type Annealing Furnace" 【San Furnace Products】 ◆ Sintering and Sintering Furnaces ◆ Annealing Furnaces ◆ Hardening Furnaces ◆ Quenching and Tempering Furnaces ◆ Rotary Kilns ◆ Wire Bright Annealing Furnaces ◆ Stainless Steel Heat Treatment Furnaces ◆ Aluminum Heat Treatment Furnaces ◆ Non-Ferrous Metal Heat Treatment Furnaces ◆ Vacuum Furnaces ◆ Atmosphere Furnaces ◆ Atmosphere Gas Generators We will make proposals based on the material, application, quantity, weight, building conditions, and other factors of the items to be processed. ◎ For more details, please refer to the related catalog and feel free to contact us.
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With over 40 years of experience and achievements since its founding, we design and manufacture various heat treatment furnaces and atmosphere gas generation equipment.

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Stainless steel heat treatment furnace - capable of heat treatment that brings out the characteristics of stainless steel materials.

We propose heat treatment for various wire materials and steel materials tailored to their respective purposes.

It is used for purposes such as removing distortion after welding, preventing deformation of processed products, removing surface oil, and solid solution treatment. Stainless steel is used in machine parts and buildings due to its excellent corrosion resistance and strength. 【Features】 ● Bright heat treatment of strip steel and wire rod is possible. ● We handle the "strand-type wire rod annealing furnace" for heat treating wire rod. ● Customization of temperature measurement settings and safety devices in industrial furnaces is also possible. 【Heat Treatment Methods by Stainless Steel Type】 ● Austenitic: Solution treatment, stabilization, stress relief, aging ● Ferritic: Annealing ● Martensitic: Annealing, tempering, quenching, tempering 【Case Studies】 ● Want to continuously heat treat strip materials → "Catenary-type bright annealing furnace" ● Want to perform annealing treatment while removing elements that negatively affect heat treatment → "Degreasing annealing furnace" ● Want to correct shape while performing annealing treatment → "Tension annealing furnace" ● Want to heat treat multiple wire rods at once → "Wire rod bright annealing furnace" If you have any concerns about stainless steel heat treatment, please feel free to consult us.

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Strand furnace (wire rod bright annealing furnace) capable of heat treatment for various types of wire rods.

A manufacturer of industrial furnaces that provides total support from design, production, installation, maintenance, to after-sales follow-up for wire bright annealing furnaces.

A wire rod bright annealing furnace is a heat treatment furnace that heats wire rods (the material for wire) coiled in a spiral shape while they are in an elongated state, and heats (or cools, etc.) them while winding them up. At Sun Furnace, we specialize in continuous wire rod bright annealing furnaces (strand furnaces). We construct the furnace to simplify heater replacement and regular maintenance tasks, allowing for smooth loading and unloading of annealing tubes into and out of the furnace. By innovating the control panel program, it is also possible to reduce electricity costs and improve work efficiency. **Features of Sun Furnace's Wire Rod Bright Annealing Furnace** - **Custom Design of Furnace Body and Annealing Tube** We can flexibly accommodate all conditions, such as the length and size of the furnace based on processing speed, wire diameter, and treatment conditions of the introduced gas, as well as the shape considering maintenance of the furnace based on the installation location and compatibility with upstream and downstream equipment. - **Cost Reduction** We can propose equipment that keeps running costs low during normal operation. The furnace is constructed with an optimal design that minimizes heat loss. Automatic temperature control and supply gas control are possible even during times when the furnace is not in use, such as on weekends, leading to cost reduction. - **Quality** We select high-quality consumables, such as heaters and thermocouples, that can be used for a long time.

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Rotary kiln can uniformly and evenly heat-treat powder materials.

With a rotary kiln for thermal treatment of powdered materials, it is possible to uniformly heat treat the powder while stirring, and since the temperature can also be measured, the quality is improved.

A powder material heat treatment furnace, known as a rotary kiln, is an industrial heat treatment furnace that heats and sinters powder raw materials while stirring them inside a rotating furnace core tube. This equipment can be used for the sintering, sintering, reduction, oxidation, nitriding, and drying of powder materials, including batteries. Since it stirs the powder while drying and heat treating in a rotary manner, there are no inconsistencies. There are two types of rotary kilns: "batch type" and "continuous type." The "batch type" can process mixing, drying, and heat treatment in one go. The "continuous type" can handle larger production volumes. 【Features】 ● It can accommodate 100% hydrogen due to its special gas seal structure. ● It can propose everything necessary for powder processing, including front and rear devices. ● In the batch type, gas switching is possible during heat treatment. Please consult us for small lot production, heat treatment testing, and small sample manufacturing. If you are considering transitioning from batch type to continuous furnaces due to increased processing volume, we can also propose a transition plan.

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Aluminum heat treatment furnace - Various heat treatments related to aluminum are possible.

With an "aluminum heat treatment furnace," various properties can be enhanced depending on the treatment method.

Aluminum is a lightweight, strong, and corrosion-resistant metal with excellent properties such as good conductivity of electricity and heat. Its characteristics can be enhanced through heat treatment. Prior to forging, softening is achieved through annealing, and to increase the strength of the product, T6 treatment (aging treatment) is performed. 【Features】 ● Compliant with AMS standards (U.S. aerospace heat treatment standards). ● Capable of achieving precise temperature distribution. ● Handling of batch continuous furnaces is available. 【Case Studies】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Softening Furnace' ■ Want to heat treat aluminum → 'Aluminum Solution Treatment Furnace (T4)', 'Aluminum Aging Furnace (T5)', 'Aluminum Solution Aging Furnace (T6)' ■ Want to bright anneal aluminum → 'DX Gas Generation Device' If you have new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to contact us.

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Furnace and sintering furnace capable of heat treatment of metals and ceramics.

The "sintering furnace" can mass-produce high-precision parts and is used in the manufacturing of various mechanical components, including automotive parts.

The "sintering and firing furnace" is a furnace that imparts a specific shape and strength by placing powder into a mold, shaping it, and heating it to harden. It is mainly used in the production of ceramics and battery materials. The name changes depending on the material being hardened: oxide-based materials like ceramics are processed in a "firing furnace," while heat treatment of metal powders is done in a "sintering furnace." Types of metal powders include iron, copper, aluminum, titanium, lithium, and manganese. 【Features】 ● Customization options such as additional debinding and adjustment of the purity of the atmosphere gas are available. ● Preheating, heating, and cooling zones can be integrated into a single unit. ● Temperature and time can be freely adjusted according to the type of material and heating conditions. The "sintering and firing furnace" comes in batch and continuous types. 【Case Studies】 ■ To debind or protect the surface of powder in powder metallurgy from an oxidizing atmosphere → "Vacuum Sintering Furnace" ■ To adjust the gas purity in the furnace atmosphere → "Pusher Type Sintering Furnace" ■ To fire glass paste used on substrates → "Conveyor Type Glass Firing Furnace" ■ To mold difficult-to-sinter materials with high precision → "Hot Press Furnace"

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Non-ferrous metal heat treatment furnace - Various heat treatments for non-ferrous metals are possible.

We will propose heat treatment suitable for each purpose for materials that require highly specialized processing.

Non-ferrous metals refer to metals other than iron and iron-based alloys (steel). Non-ferrous metals require strict temperature control and oxygen concentration management. At San Furnace, we can propose heat treatment furnaces for the following materials classified as "non-ferrous metals": ● Magnesium alloys ● Titanium alloys ● Copper and copper alloys ● Zinc ● Silver and precious metals ● Molybdenum ● Tungsten ● Cobalt ● Nickel 【Features】 ● Various atmospheric gases can be introduced. ● Precise temperature control is possible. Since the heat treatment methods vary according to the characteristics of the materials, we will propose industrial furnaces tailored to your applications. 【Case Studies】 ■ Want to anneal copper wire → 'Pot-type bright annealing furnace' ■ Want to anneal phosphor bronze wire → 'Bell-type annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal pressed brass products → 'Bell-type vacuum annealing furnace' 'Pot-type vacuum furnace' ■ Want to anneal rolled molybdenum products → 'Roller hearth type atmosphere annealing furnace' ■ Want to preheat magnesium alloys before melting → 'Preheating charging device' We can also propose automation, energy-saving, and safety improvements for industrial furnaces. Please feel free to consult with us.

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Atmospheric gas generation device capable of preventing "oxidation" and "decarbonization" during heat treatment.

With the "atmospheric gas generation device," you can generate atmospheric gases tailored to your purpose and use them for heat treatment.

Atmospheric gas refers to the gases present around materials during heat treatment in industrial furnaces. By generating "oxidation" or atmospheric gases to induce chemical reactions within the furnace, it is possible to achieve effects such as oxidation prevention and decarburization. It is used for various applications, such as "hardening" steel or intentionally making it brittle to change its composition. 【Features】 ● It is possible to reduce the costs of hydrogen gas and nitrogen gas. ● It is also possible to reuse exhaust gases. 【Types of Atmospheric Gases】 ● Heat-generating conversion devices (DX gas generation devices) ● Heat-absorbing conversion devices (RX gas generation devices) ● Ammonia decomposition gas generation devices (AX gas generation devices) ● Others (such as N2 generation devices) 【Case Studies】 ■ Want to reduce the cost of reducing gases → 'AX gas generation device' ■ Want to adjust the carbon concentration in the atmosphere → 'RX gas generation device' ■ Want to bright anneal aluminum → 'DX gas generation device' ■ Want to produce N2 atmosphere at a low cost → 'N2 generation device PSA' Please feel free to consult us regarding cost reduction for expensive atmospheric gases, safety measures such as gas leak detectors, or adjustments for oxygen concentration meters, gas generation amounts, and purity.

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Vacuum furnace enables improvement of the working environment and heat treatment to suppress oxidation scale.

A "vacuum furnace" maintains brilliance and enhances the value of metal materials. Since post-processes such as pickling and degreasing are unnecessary, work efficiency improves, and energy-saving effects can be expected.

When heat treatment is performed in the atmosphere, steel reacts with oxygen, resulting in the formation of oxide scale on the surface, so it is used when one wants to avoid an oxidizing atmosphere. Performing heat treatment in a vacuum atmosphere allows for the degreasing and degassing of organic substances adhered to the surface of the metal material, resulting in a surface with the inherent luster of the metal material after treatment. 【Features】 ● It is possible to enhance the value of metal materials by maintaining their luster. ● Since subsequent processes such as acid cleaning and degreasing are unnecessary, work efficiency is improved. 【Case Studies】 ■ I want to anneal copper without oxidation → 'Vacuum Annealing Furnace' ■ I want to finish the surface of the treated product cleanly → 'Vacuum Quenching Furnace' ■ I want to improve the wettability for brazing → 'Vacuum Brazing Furnace' ■ I want to improve the hot working environment around the furnace → 'Vacuum Furnace'

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Atmosphere furnace: Heat treatment with gas adjustment of the atmosphere inside the industrial furnace is possible.

With an "atmosphere furnace" that performs heat treatment using atmosphere gases tailored to the properties of the materials, oxidation, decarburization, and improvements in material properties, as well as post-processing steps, can be carried out smoothly.

When steel undergoes heat treatment in the atmosphere, oxidation and decarburization can occur, which may necessitate surface finishing and other processing. Therefore, atmosphere furnaces are often used to fill the furnace with atmosphere gases to reduce post-processing efforts or to suppress oxidation and decarburization, depending on the application. The atmosphere gases used can vary widely based on the properties of the material and the purpose of the heat treatment, including inert gases such as nitrogen and argon, as well as hydrogen and AX gas. 【Features】 ● Gas switching is possible during heat treatment. ● There are various types of furnaces available, including batch and continuous types. ● We handle degreasing furnaces for powder metallurgy. 【Case Studies】 ■ Want to anneal aluminum without oxidation → 'Roller Hearth Annealing Furnace' ■ Want to carburize the material → 'Batch Atmosphere Gas Carburizing Furnace' ■ Want to nitrify powders → 'Retort Rotary Nitriding Furnace' If you have any new challenges or inquiries regarding energy conservation, automation, environmental considerations, or safety, please feel free to reach out.

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Related catalog(4)

Bright Annealing Furnace Case Study

Bright Annealing Furnace Case Study

TECHNICAL
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Case of skewed annealing furnace (stress relief)

Case of skewed annealing furnace (stress relief)

TECHNICAL
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  • Catalog download

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Tension Annealing Furnace Case Study

Tension Annealing Furnace Case Study

TECHNICAL
  • E-book viewing
  • Catalog download

Contact this catalog

Wire Bright Annealing Furnace Case Study

Wire Bright Annealing Furnace Case Study

TECHNICAL
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  • Catalog download

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jun 08, 2026

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Announcement of TV Program Appearance: "Ushiwaka Chapter 6 - The Challenges of Skilled Workers Protecting Japan's Infrastructure"

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The television program "Ushiwaka Chapter 6 - The Challenges of Skilled Workers Protecting Japan's Infrastructure" will feature Azeas. In addition to terrestrial broadcasting, there will also be archived streaming on ABEMA TV. Please be sure to watch. ● Broadcast Schedule Nagoya TV (Me-Tele): June 2, 2026 (Tuesday) at 23:10 ABEMA TV: June 4, 2026 (Thursday) at 24:00 (Free, with archived streaming available) Hiroshima Home TV: June 4, 2026 (Thursday) at 24:45 KKB Kagoshima Broadcasting: June 7, 2026 (Sunday) at 17:25 *For more details, please feel free to contact us through the related link below: [Protective Clothing Wisdom.com]. [Protective Clothing Wisdom.com] is a comprehensive information site for safe working environments, providing guidance on protective clothing and equipment for different work environments, methods for putting on and taking off, and information on customer usage records.

Jun 08, 2026

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[Due to popular demand, additional recruitment! ] The second round of the rental monitor campaign is currently underway! ● [Only 2 companies left] ●

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We are currently holding the second round of the rental monitor campaign for the thermal imaging camera "FLIR C5," limited to the first three companies! Due to popular demand, we have added more rental slots available starting July 1, 2026. (Deadline for applications is June 25, so please hurry.)

Jun 06, 2026

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Setting overly optimistic 'projections' compared to reality!? 'Planning Fallacy'

"SBS Marketing Co., Ltd." Tending to set overly optimistic "forecasts"?! 'Planning Fallacy'

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Based on practical experience in support companies and business companies, SBS Marketing Co., Ltd. provides consulting services related to marketing, sales promotion, and customer acquisition primarily in the BtoB (business-to-business) sector. On June 4, 2026, we published a page titled "Do We Tend to Set 'Forecasts' Too Optimistically? The 'Planning Fallacy'." The 'Planning Fallacy' refers to the psychological phenomenon where the time, costs, and risks required to complete tasks are "underestimated," while the benefits are "overestimated." The page explains examples of its occurrence, the factors that lead to it, and methods to overcome it. (Page Overview: Excerpts) ■ What is the 'Planning Fallacy'? ■ Examples of the 'Planning Fallacy' ■ Why does the 'Planning Fallacy' occur? ■ What are the methods to overcome the 'Planning Fallacy'? (DL content only) ▼ For more details, please visit this page. https://sbsmarketing.co.jp/blog/planning-fallacy-2026-06/

Jun 05, 2026

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Introducing the applications to be released in May.

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Introducing the applications we publish on our website every Wednesday. Ideal for charging power supplies! Regenerative combo power supply equipped with a mechanical relay for output ON/OFF: https://www.keisoku.co.jp/app/492/ AC/DC power supply capable of high voltage output of ±1000Vdc: https://www.keisoku.co.jp/app/493/ About the high-speed current response technology of the high-end multifunctional electronic load "Load Fast Series": https://www.keisoku.co.jp/app/494/

Jun 05, 2026

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