TriboForm Customer Case Study: Improvement of Springback Accuracy at 1180 MPa

Achieving a new level of simulation accuracy! Simulating friction and lubrication conditions.

TriboForm is software that can quickly simulate the coating of molds, lubrication, surface characteristics of materials, friction of new sheet materials, and ultimately the quality of products in the press forming process. By considering the effects of tribology more realistically, it enables a new level of simulation accuracy. TriboForm products enhance the AutoForm product line. 【Features】 ■ Accurate representation of complex tribological phenomena ■ Simulation, display, and evaluation of friction and lubrication conditions ■ Easy integration with representative simulation software ■ Avoid costly mold modifications during trials and production *For more details, please refer to the PDF materials or feel free to contact us.

• Press Dies
• Mold Design
• Stress Analysis

Simulating friction and lubrication conditions in press forming! Accurately reproducing complex tribological phenomena! [Free seminar ongoing]

In press forming simulation, friction becomes a crucial key. On the other hand, to obtain more realistic and reliable simulation results, it is necessary to accurately reproduce tribological effects. However, accurately reproducing the above and incorporating it into the simulation has been challenging. As an approach to this complex area, we propose TriboForm. This software allows for the construction of friction models that correspond to real conditions by varying surface pressure, speed, strain, and temperature. Therefore, it leads to higher accuracy in simulations compared to the conventional Coulomb friction model. 【Features】 ■ Accurately reproduces complex tribological phenomena ■ Efficient simulation, visualization, and evaluation of friction and lubrication conditions ■ Easily integrates with representative simulation software ■ Improves the accuracy of press forming simulations ■ Reduces the number of costly mold modifications in trials and production, etc. *For more details, please download the PDF or contact us.

• Press Dies
• Other Auto Parts

Volvo Car Corporation has adopted TriboForm for the door inner of the new Volvo XC90 to achieve its goals.

**Impact of Introducing TriboForm** By improving the prediction accuracy of strain, flow, and springback, we achieve "shortened development time," "reduced development costs," and "increased ROI (return on investment)."

• Other analyses

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

At construction sites, temporary parking lots may be established for workers and construction-related vehicles. On unpaved ground, mud and ruts can easily occur due to rain, which may hinder vehicle access. Hyper CLT mats are civil engineering materials that utilize wood CLT. By laying them in temporary parking lots, a suitable environment for vehicle passage and parking can be created while protecting the ground. They can be laid only in the necessary areas, and after the construction is completed, they can be removed and repurposed for temporary roads or access routes. The 5×10 panels weigh approximately 230 kg, and the 5×20 panels weigh about 460 kg, making them lightweight and easy to install and remove even with small machinery, allowing for changes in parking space. Additionally, they offer benefits unique to wood, such as glare reduction, noise reduction, and CO2 fixation. They are registered as a technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS as "TH-250021-A," and can be utilized for the development of temporary parking lots and innovative public works.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can change the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.