We have won the Miyagi Grand Prix in Fuk Prefecture!

New proposal for precision nanoimprinting! We have established a polishing technology that allows for processing without fogging or scratches.

The "High Precision Roll" can achieve nano-level surface roughness while precisely managing dimensional and shape accuracy, regardless of the material. We have developed our own roll grinding equipment and established a polishing technology that allows for processing without fogging or scratches. Additionally, the range of compatible materials has increased, and we can now process not only stainless steel, nickel, and glass, but also titanium and pure aluminum. 【Features】 ■ Achieves nano-level surface roughness ■ Established polishing technology that allows processing without fogging or scratches ■ Supports from single items to mass production ■ Handles everything from material procurement to complete processing *For more details, please refer to the PDF document or feel free to contact us.

• others

Pursuing extreme flatness!

◆Flatness: Below 30nm◆ Our unique ultra-precision lapping process achieves extreme flatness. For example, a flatness of 30 nanometers can be achieved in a 50mm area. This technology is particularly useful for semiconductor device components, suction plates, precision stages, and other applications that require high levels of flatness. ex) Flatness: 0.1um (φ100 area)

• Other semiconductors

◆Surface roughness Ra1nm or less◆

At TDC, we achieve the ultimate surface roughness through advanced technologies such as grinding, polishing, and CMP. Surface roughness of Ra 1 nm or less can be achieved with almost all materials!

• Sensors
• Wafer
• Optical Experimental Parts

Compatible with all materials! Our ultra-precision mirror finishing technology achieves various desired accuracies.

At TDC, which engages in the manufacturing and processing of electronic components, we provide comprehensive solutions to meet our customers' needs by combining various machining, lapping, and polishing processes. We accommodate all types of materials, including metals, ceramics, glass, semiconductors, and new materials. Our ultra-precision mirror finishing technology enables us to achieve various desired precision levels. Please feel free to contact us for quotes or inquiries regarding processing. 【Processing Precision】 ■ Surface Roughness: Ra1nm ■ Flatness: 30nm ■ Parallelism: 100nm ■ Dimensional Tolerance: 100nm ■ Angle: ±3 seconds ■ Sphericity: 50nm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Surface roughness around 1 nanometer is possible with most materials! TDC's ultra-precision mirror finishing technology 【Free booklet giveaway】

By adding TDC's ultra-precision mirror finishing to existing processing methods, it is possible to significantly enhance not only the appearance through the mirror finish but also the product's functionality, accuracy, and quality. ＊＊＊＊＊＊＊　Content Overview　＊＊＊＊＊＊＊＊＊＊ 　■ Types of Polishing 　　・Lap Polishing 　　・CMP Polishing 　　・Buff Polishing 　　・Electropolishing 　　・Barrel Polishing 　　・Blast Polishing 　　・Magnetic Polishing 　■ What is Lap Processing? 　■ What is TDC's Ultra-Precision Mirror Finishing? 　　・Compatible with all materials 　　・High-precision processing 　　・Non-flat processing 　　・Metal foils 　　・Mirror-fit spacers 　　・Highly reliable measuring instruments 　■ Applications 　　・Examples of use in MEMS micro-machining technology 　　・Examples from other industries ＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊

• Other machine elements
• plastic
• Ceramics

Applied to nanoimprinting and high-performance films! Polishing process that eliminates scratches and cloudiness.

The "Precision Mirror Surface Cylindrical Roll/Shaft" can achieve nano-level surface roughness while maintaining dimensional and shape accuracy, thanks to TDC's technology. We have developed our own roll grinding equipment and established polishing technology that allows for processing without fogging or scratches. The range of compatible materials has also increased, and in addition to stainless steel, nickel, and glass, we can now also process titanium and pure aluminum. 【Features】 - Independently developed polishing equipment that automatically polishes the outer diameter of cylindrical shapes - Compatible with outer diameters up to φ500 mm and lengths of L=3,000 mm (3 meters) - Supports from single items to mass production - Handles everything from material procurement to complete processing *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Establishing innovative grinding technology! Achieving ultimate surface roughness and TTV in a short time and at low cost.

At TDC, which engages in the manufacturing and processing of electronic components, we have established an innovative polishing technology for next-generation power device materials, 'SiC wafers.' SiC is considered a promising material for next-generation power devices due to its excellent material properties, but the cost of the polishing process has been a barrier. In response, we have developed our unique polishing technology in collaboration with the Tohoku University Advanced Molecular Materials Research Institute and under the guidance of the National Institute of Advanced Industrial Science and Technology, successfully achieving wafer quality (roughness and TTV) in a short time and at a low cost. [Features] - Joint research with Tohoku University Advanced Molecular Materials Research Institute - Efficiently achieving high precision in SiC surface roughness and TTV - Short time and low cost - Support from single units to mass production - Comprehensive support from material procurement to all processing *For more details, please refer to the PDF document or feel free to contact us.

• Wafer
• Wafer processing/polishing equipment

We realize ultra-precision manufacturing with our unique ultra-precision/wrapping processing technology!

At TDC Corporation, we base our operations on ultra-precision mirror finishing technology, enabling us to achieve sub-nanometer level surface roughness, sub-micron level flatness, parallelism, and dimensional accuracy. Not only do we realize individual precision, but we also excel in achieving complex precision. We accept polishing of not just flat surfaces, but also curved surfaces, spherical surfaces, and both inner and outer diameters. In addition to precise polishing, we are also skilled in general machining processes such as "cutting," "grinding," and "shape processing." With our comprehensive processing equipment and years of accumulated know-how, we are ready to respond to your overall manufacturing inquiries. 【Processing Technologies】 ■ Ultra-precision polishing / Lapping ■ Cutting / Grinding *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Achieved ultra-precise spacers/shims with sub-micron tolerances through precision grinding. This enables high-precision fine adjustments in the assembly of precision equipment and molds.

Ultra-precise assemblies can be achieved with submicron tolerance shims. At TDC, we offer standard shims in sizes ranging from M2 to M8. Additionally, we can manufacture washers, corner plates, and other shapes, sizes, and quantities as per your requirements. Please let us know your specifications. We accept orders starting from one piece. Feel free to request a quote. Furthermore, TDC has developed "Mirror Fit Spacers" with a mirror finish on the surface. Shims finished to a mirror surface have minimal displacement when used in assembly, providing excellent dimensional stability. For more details, please contact our sales representative. For additional information, you can download our catalog, and we also have a web catalog available.

• stainless

At TDC, precise internal diameter polishing and mirror finishing are also possible!

Are you having trouble with the surface roughness of the inner diameter? At our company, when we perform a mirror finish on the inner diameter of pipes, we not only polish them but also manage dimensions while achieving the mirror finish. *The product in the photo is a sample that has been cut in half after the mirror finish for clarity. The material in the photo is stainless steel, with a surface roughness of Ra2nm or less for the inner diameter. We can also handle materials other than metals without any issues. We accommodate a wide range of diameters and inner diameter sizes, so please feel free to consult with us. If you reach out, we can support you from one piece to mass production!

• Other electronic parts
• Other Auto Parts
• Other semiconductor manufacturing equipment

It is possible to produce metal foil with a surface roughness at the single nanometer level in the form of a hoop-shaped roll extending up to 100 meters.

We perform mirror finishing on various metal foils (such as SUS304, copper, aluminum, brass, nickel, molybdenum, tungsten foil, etc.) using our unique wrapping processing technology. We have independently developed an automatic mirror finishing device that continuously supplies, polishes, and rolls up long tape-like metal foils. In addition to long strips, we also accept mirror polishing of metal foils in desired shapes (from a thickness of 0.001mm). For long strips, we can accommodate thicknesses starting from 0.01mm (depending on the material) and sizes up to 300mm (based on past performance). 【Supported Materials】 SUS304, copper, aluminum, brass, nickel, molybdenum, tungsten foil, etc., with plans for gradual expansion. For more details, please contact us.

• Processing Contract

High-performance film, ultra-precision mirror rolls that enable further innovation in thin film manufacturing processes. Surface roughness achieves Ra1.5 nanometers!

Through TDC's ultra-precision polishing technology, we achieve nano-level surface roughness while maintaining dimensional accuracy and roundness. For example, are you struggling with substrate scratches before creating fine patterns on transfer rolls? Mirror finishing of the outer diameter of rolls and shafts. Surface roughness is achieved at Ra1.5nm and above. We realize a higher level of mirror finish! We accommodate from a single piece to mass production. Sizes can be accommodated up to a maximum of 2.5 meters. 【Supported Materials】 Stainless steel, titanium, aluminum, glass, various coated surfaces (nickel plating, chrome plating, hard chrome plating, etc.) <<< You can check the surface roughness inspection results of stainless steel and hard chrome plated surfaces by enlarging the image on the left <<< We also support other materials. Please contact us. ▼▼▼ We want you to know more about TDC's processing technology ▼▼▼ 　【Free booklet 'Value Engineering with Polishing' available!】 　★ You can download the booklet and various catalogs from the catalog download button below ★ Surface roughness of around 1 nanometer is possible for most materials!! TDC's ultra-precision mirror finishing technology.

• Processing Contract

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Fukuda's new flagship model. - Masterless type (FLA-0200 series) - General type (FLA-0201 series) Two models of air leak testers. With the mastering correction function, high-precision measurements can be achieved in a short time. Please take a look at the catalog.

● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to create prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! With one molding process, different products with similar shapes or varying dimensions can be molded at the same time. This allows for the verification of multiple types in a short period.

The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.