Webinar (4/28): Next week! "The Key to Successful Visualization of Manufacturing Processes" - Pursuing Zero Defect Production through the Utilization of In-Process Measurement Data -

Anomaly detection in various processes. For example, by attaching a force sensor to the pressing machine, it can detect not only missing parts but even burrs on the side being pressed!

maXYmos TL is a unit that displays two interrelated measurements as waveforms on an X-Y diagram and monitors the manufacturing process based on those waveforms. It is also capable of displaying sensor signals as waveforms over time and monitoring based on those waveforms. maXYmos TL comes with numerous criteria (thresholds) for judgment, enabling in-process monitoring that caters to various manufacturing processes. 【Features】 - Built-in amplifiers for piezoelectric and strain gauge sensors - Supports encoder signals - Display and operation via a 10.4-inch touch panel color display - Offers many criteria (thresholds) for pass/fail judgment - Allows setting of up to 10 pass/fail criteria - Can connect up to 8 monitoring modules to a single display module - Compatible with CC-Link

• Other assembly machines

Real-time monitoring and control of individual manufacturing steps, assembly units, and the quality of finished products is possible!

maXYmos NC is a system that uses Kistler's servo press to control, monitor, evaluate, and digitize the joining and pressing processes. It displays the relationship between displacement values and load values as waveforms. －＊ Features ＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－＊－ • Up to 128 independent judgment programs can be created • Each program can accommodate up to 10 different types of judgment criteria for online/offline use • Equipped with sequence control functions (sequencer) to ensure maximum flexibility • Achieves high-speed real-time communication with servo drives via the SERCOS III communication standard • Equipped with a rich variety of fieldbus interfaces for system control (PROFIBUS, PROFINET, EtherCAT, EtherNet/IP) • Historical data for analyzing the causes of NG judgments for the last 500 cycles • Statistical processing and digitization of measurement results (Q-DAS, CSV, PDF, XML)

• Other assembly machines
• Other process controls
• Process Control System

We are currently releasing a video of Kistler's process monitoring monitor maXYmos TL ML, which accelerates the validation of medical device manufacturing. Please take a look!

We introduce an example of how using Kissler's process monitoring monitor maXYmos and press force sensors allows for the measurement of the sliding resistance of syringes, making precise quality control possible by visualizing the load. With maXYmos, it is easy to operate from setting judgment criteria to determining pass or fail using a touch panel.

• Other processing machines
• Other industrial robots
• Other measurement, recording and measuring instruments

Switching from visual inspection to reduce recall risk. Equipped with features that assist in validation. *A document featuring overseas implementation examples will be provided!

The "maXYmos TL ML" is a monitoring system designed for medical device manufacturing processes that collects signals from sensors installed in manufacturing equipment to detect manufacturing defects and foreign matter contamination. Based on clear judgment criteria, management and evaluation for each manufacturing process can be conducted inline, contributing to the prevention of defective products from being released and reducing recall risks. It also includes features that assist with validation, such as the output of documents and audit trails necessary for IQ and OQ, achieving a reduction in project duration. 【Features】 ■ 21 CFR Part 11 certified equipment, widely adopted by overseas medical device manufacturers ■ Switch from visual inspection to detect defective products with higher precision and efficiency ■ Easy operation via a touch panel to set judgment conditions ■ Real-time analysis possible without the need for data organization or processing *In addition to the product catalog, we are currently offering materials that include case studies of overseas implementations. You can view them through "PDF Download." Please feel free to contact us for inquiries.

• Other security and surveillance systems

CLT, which has been widely adopted in the construction field, is now expanding its applications into the civil engineering sector. The "Hyper CLT Mats" are civil engineering CLT products that utilize wood CLT as temporary materials. Traditionally, steel plates have been the mainstream choice for temporary roads, access routes, and heavy machinery yards. The Hyper CLT Mats introduce a new option of "wood" to that market. The 5x10 mats weigh approximately 230 kg, making them lightweight and easy to install and remove with small machinery, with a maximum capacity of 40 mats on a 10-ton truck. They also have advantages in terms of workability and transportation efficiency. Moreover, they offer added value that can only be achieved with wood, such as glare reduction, noise control, CO2 fixation, and consideration for aesthetics. This product is expected to be a new proposal for not only construction companies but also building material firms, lumber companies, and material trading companies. It is a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS, with the registration number "TH-250021-A." The use of wood is not limited to construction anymore. The utilization of Hyper CLT Mats is expanding as a new market that connects civil engineering and wood.

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.