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  2. Ferrous/Non-ferrous metals
  3. Hoganas Japan K.K.
  4. We will be exhibiting examples of metal powder applications for sintered transmission gears and SMC vehicle motor cores online at the "2021 ONLINE Automotive Technology Exhibition"!
SEMINAR_EVENT
  • May 14, 2021
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May 14, 2021

We will be exhibiting examples of metal powder applications for sintered transmission gears and SMC vehicle motor cores online at the "2021 ONLINE Automotive Technology Exhibition"!

Hoganas Japan K.K. Hoganas Japan K.K.
Heganes Japan Co., Ltd. will be exhibiting at the "2021 ONLINE Automotive Technology Exhibition"! At our online booth, we plan to introduce the latest applications of metal powders in the following two fields, so please visit our online booth! ◆ Sintered Gears for Automotive Transmissions ◆ 1) Introduction of sintered gears for medium-sized vehicles with an input torque of 320Nm class 6-speed MT used in the European Sintered Gear Consortium. 2) Introduction of Alvier AG PM-Technology (Heganes Group), which has advanced technology for molding dies used in sintered gears. ◆ Various Vehicle Motor Cores by SMC ◆ We will focus on application examples using Somaloy, which is virtually the benchmark for pure iron-based powder magnetic cores, specifically in axial gap motors. 1) Axial gap induction motor developed at Shizuoka University. 2) Actuators equipped with axial gap motors adopted by domestic manufacturers. 3) Examples of adoption for passive components, etc. ◆ Sustainability (Towards a Sustainable Society) ◆ Our initiatives through sintering methods and pure iron-based powder magnetic cores.
M32 Sintered Gear
M32 Sintered Gear
Axial gap motor using Somaloy
Axial gap motor using Somaloy
Date and time Wednesday, May 26, 2021 ~ Friday, Jul 30, 2021
■Organizer: Japan Society of Automotive Engineers
Capital
Entry fee Free Pre-registration is required.
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M32 4th gear.jpg

Manufacturing process can be shortened to 1/4! Iron powder for sintered transmission gears.

High-load sintered gears produced by powder metallurgy can shorten the gear manufacturing process to less than 1/4, providing a new option that not only reduces size and weight but also improves gear characteristics.

The technology of powder metallurgy (PM) is widely adopted in various fields, including the automotive industry, as a sustainable "green" technology with a high material utilization rate (yield) close to 100% and low total energy consumption. By optimizing materials, process conditions, and design, it enables significant reductions in the number of steps previously required for processes such as gear cutting from steel, as well as lightweight and compact gear designs. Additionally, it allows for improvements in gear characteristics such as NVH, along with the addition of desired high functionality. 【Features】 - Elimination of gear cutting and hobbing allows for more than a 25% reduction in process time. - Significant reduction in the number of manufacturing equipment and installation area is possible. - Over 20% weight reduction can be achieved without additional processing steps such as hollowing or thinning. - A 15% reduction in bending and impact stress is possible with shape designs that are difficult with conventional methods. - Shape features such as marking can be added without any additional processes. - Integrated forming of gears and synchro cones can eliminate welding and preliminary processing steps. 【Exhibition Information】 Exhibition Name: 2021 Automotive Technology Exhibition Date: May 24 (Wed) to May 26 (Fri), 2021, 10:00 AM to 6:00 PM (until 5:00 PM on the final day) Venue: Pacifico Yokohama Exhibition Hall (Booth Number: 160)

  • gear
  • Transmission parts
  • Other metal materials

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Soft Magnetic Composite (SMC) 'Somaloy(R)' Overview

Soft magnetic material with an insulating coating applied to pure iron powder! Achieving high frequency (miniaturization) by reducing eddy current losses! ☆ Easy molding of complex shapes ☆

"Somaloy(R)" is a soft magnetic material made of pure iron powder with an insulating coating, developed by our company as a world first. It enables the manufacturing of cores with three-dimensional shapes and three-dimensional magnetic properties through mold forming. It is particularly useful for the development and manufacturing of high-spec soft magnetic cores required for miniaturization and high output in applications such as electric vehicles. 【Features】 - High compressibility allows for high permeability. - Enables three-dimensional magnetic circuit design, achieving miniaturization, lightweight, and cost reduction of products. - An insulating coating on pure iron powder results in low eddy current loss characteristics, achieving high efficiency in high-frequency ranges! - Complex shapes can be formed without secondary processing through net shaping (three-dimensional mechanical shapes that can be formed with uniaxial pressure). 【Grades】 - We offer a range of products covering frequencies from 100Hz for motor applications to up to 100kHz for reactor applications. ★ A catalog of "Somaloy(R)" is available for download via the button below.

  • electromagnet
  • Other metal materials

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Soft magnetic composite material (SMC) "Somaloy(R)" for automotive motor applications.

A must-see for those struggling with miniaturizing motors! Ideal for pancake structure high-torque ultra-flat axial gap motors, etc.!

"Somaloy(R)" is a soft magnetic material made from pure iron powder that has been developed and insulated by our company. We enable innovative motor designs that are not constrained by the limitations of electromagnetic steel sheets, providing solutions to many challenges faced by our customers. 【Matching of Axial Gap Motors (Axial Flux Motors) Topology with "Somaloy(R)"】   ■ Net shaping (3D mechanical shapes that can be "unidirectionally pressed")   ■ Realization of freedom in 3D magnetic circuit design    ☆ Achieving compact, lightweight, and low-cost designs that were difficult with conventional electromagnetic steel sheets☆ 【Grades】  Covers from below 100Hz to 100kHz 【Examples of Advantages for Electric Motors】   Reduces dimensions and weight by up to 60% ☆ Technical design support for axial gap motors is also underway☆  ・ 3D magnetic circuit analysis using JMAG  ・ 3D CAD modeling  ・ Optimization using Mode Frontier  ・ Winding design  ・ Strength analysis    We will design according to your requirements. Please feel free to contact us.  ★ Catalogs for axial gap motors using "Somaloy(R)" are currently being distributed ★

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Soft magnetic composite (SMC) material 'Somaloy(R)' vehicle-mounted reactor

Achieving alloy-level low loss with pure iron-based powder!

"Somaloy(R)" is a soft magnetic material made of pure iron powder with an insulating coating, developed by our company ahead of the world. [Main Needs for Automotive Reactors] - Low cost - Low loss - Miniaturization [Features and Benefits of Somaloy] - Each particle of pure iron base powder is coated with an insulating layer, significantly reducing eddy current loss in the high-frequency range. - Being based on pure iron, it achieves high compressibility and easy handling, resulting in improved manufacturing efficiency. [Suitable Application Examples] - Boost reactors for DC/DC converters There is a proven track record of mass production of automotive boost reactors using "Somaloy(R)"! ★ We are currently offering the "Somaloy(R)" catalog without exception! ★ If you have any questions, please feel free to contact us♪

  • Steel

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[August 21 Free Seminar] Evolved to this extent with AI! A thorough explanation of the basics and latest updates of eQMS "QMSmart"

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Berry Inc. (Headquarters: Taito-ku, Tokyo; CEO: Hiroshi Nakano) will hold a free online seminar titled "Evolved with AI! - A Comprehensive Explanation of eQMS 'QMSmart' from Basics to Latest Updates," which will explain the overall picture and latest updates of the cloud-based eQMS "QMSmart" with a live screen demo, on August 21, 2026 (Friday) from 14:00 to 15:00. This seminar is aimed at those considering the introduction of eQMS, as well as quality assurance, design development, and manufacturing personnel at medical device manufacturers who feel limited by paper and Excel-based QMS operations, as well as management. Participants will be able to see the evolved QMSmart in its entirety in one hour, following this summer's major update.

Jul 22, 2026

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Notice of Corporate Exhibitions at MES2026 (36th Microelectronics Symposium)

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Takaya Corporation will be exhibiting at the "36th Microelectronics Symposium (MES2026)" held at Osaka University Nakanoshima Center from September 16 (Wednesday) to 18 (Friday), 2026. MES2026 is one of Japan's leading technical symposiums in the field of electronics packaging. The symposium will focus on implementation technologies that support the high functionality, miniaturization, and high reliability of electronic devices, featuring the latest research results and technological trends from universities, research institutions, and companies. Additionally, technical exchanges and information sharing will take place through corporate exhibitions. At our booth, we will introduce the features of the Flying Probe Tester "APT Series" and solutions that contribute to quality improvement, as well as offer consultations regarding inspection processes. We invite you to stop by the Takaya booth during your visit.

Jul 21, 2026

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Learning from Industrial Accidents: Safety Management of Chemicals

Free Seminar: Learning from Industrial Accidents - Systems and Measures for Chemical Safety Management to Prevent Major Disasters

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In this session, we will thoroughly analyze case studies of three major chemical accidents that occurred in the past! When we unravel the root causes of these accidents, we find a common pattern of "lack of safety management systems" rather than just equipment failure or chemical reactions. We will introduce specific solutions to bridge the three gaps of "Visibility," "Control," and "Preparedness," and discuss Chemwatch's efforts to prevent risks before they occur. For any questions, please contact us at japan@chemwatch.net. We sincerely look forward to your participation.

Jul 21, 2026

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Next-generation CFD post-processor "EPPIC" product introduction seminar

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☆☆☆ Urgent Visit to Japan & Emergency Event Announcement ☆☆☆ Dr. Yuval Levy, CEO of ISCFDC and developer of EPPIC, who has been involved in CFD research at NASA Ames Research Center for about five years, is coming to Japan! He will demonstrate and explain advanced CFD technologies, application cases, and the latest features of EPPIC himself. □ Date and Time □ July 31, 2026 (Friday) 13:00-18:00 (Registration starts at 12:30) <Part 1: Post-Processor Session> 13:00-16:40 <Part 2: Pre-Processor Session> 16:50-17:50 <Networking Event> 18:10-19:40 □ For more details □ Visit the Hulinks page https://www.hulinks.co.jp/seminar/eppic/

Jul 21, 2026

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Thorough explanation of the on-premises version of "Generative AI"! Additionally, new DX services are continuously being introduced!

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While the business utilization of generative AI (such as ChatGPT) is rapidly advancing, the "security risk of confidential information such as on-site data, proprietary manuals, and customer information being sent to the cloud" has become a significant issue. Until now, the high cost of GPU servers and the necessity of relying on the cloud for model intelligence have been challenges. However, this premise is now undergoing a major change. With the emergence of Google's latest open model, 'Gemma4', we have finally entered an era where it is possible to operate with "intelligence equal to or greater than that of the cloud" at "one-third the hardware cost of traditional setups," and within "a secure, company-exclusive server completely isolated from the internet." We will introduce the latest trends in AI implementation along with our company's latest DX solutions.

Jul 21, 2026

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