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  6. Soft Magnetic Composites (SMC) 'Somaloy(R)' Overview

Soft Magnetic Composites (SMC) 'Somaloy(R)' Overview

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Somaloy(R)

last updated:Sep 28, 2026

Hoganas Japan K.K.
Hoganas Japan K.K.
  • Special site
  • Official site

Soft Magnetic Composites help to reduce the eddy current loss at high frequency! ☆ Easy modeling of 3D complex shapes ☆

"Somaloy(R)" is our soft magnetic composites product, made of pure iron powder with an insulating coating. Our products help the designing of components with three-dimensional shapes and three-dimensional magnetic properties. It is particularly useful for the development and manufacturing of high-spec soft magnetic cores required for miniaturization and high output in applications such as electric vehicles. 【Features】 - High compressibility allows for high permeability. - Enables three-dimensional magnetic circuit design, achieving miniaturization, lightweight, and cost reduction of products. - An insulating coating on pure iron powder results in low eddy current loss characteristics, achieving high efficiency in high-frequency ranges! - Complex shapes can be formed without secondary processing through net shaping (three-dimensional mechanical shapes that can be formed with uniaxial pressure). 【Grades】 - We offer a range of products covering frequencies from 100Hz for motor applications to up to 100kHz for reactor applications. ★ A catalog of "Somaloy(R)" is available for download via the button below.

    Inductor CoilPM motorOther metal materials
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Soft Magnetic Composites (SMC) 'Somaloy(R)' Overview

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  • Heganes Japan Official HP: Soft Magnetic Composite Materials
  • Special site - Product/service details - https://pr.mono.ipros.com/hoganas/product/

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basic information

"Somaloy(R)" is a soft magnetic material composed of pure iron powder that has been treated with an insulating coating on the particle surface. It enables the formation of complex-shaped components with high dimensional accuracy through the mold compression process alone, and by utilizing the freedom of 3D net shaping and 3D magnetic circuit design, it achieves miniaturization, lightweighting, and cost reduction that were difficult with conventional electromagnetic steel sheets. 【Suitable Application Examples】   ■ Ultra-flat pancake-type axial gap motors (axial flux type)    Axial gap motors using "Somaloy(R)" already have a track record of mass production in various automotive motors!     ☆ We are also actively providing design technical support for axial gap motors ☆     ■ Boost reactors for automotive DC/DC boost converters    Reactors using "Somaloy(R)" already have a track record of mass production in various automotive applications! ★ We will also provide an introduction to the achievements of "Somaloy(R)" ★  For more details, please contact us♪

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Applications/Examples of results

【Usage Examples】 ■ For small, high power density motors required for electric vehicles, hybrid vehicles, etc. - Drive motors - Auxiliary motors - In-wheel motors ■ Passive components On-vehicle reactors Off-vehicle reactors Choke coils Ignition coils Injectors, etc. The frequency range spans from several hundred Hz to hundreds of kHz, contributing to the needs of vehicle electrification. For more details, please contact us.

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Model number overview
Somaloy(R) 1P Basic type
Somaloy(R) 3P High mechanical strength type
Somaloy(R) 5P Lower loss type
Somaloy(R) 7P Lowest loss and higher mechanical strength type

catalog(12)

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Soft Magnetic Composites (SMC) 'Somaloy(R)' 7P grade Catalogue

Soft Magnetic Composites (SMC) 'Somaloy(R)' 7P grade Catalogue

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Soft Magnetic Composites (SMC) 'Somaloy(R)' 1P-3P-5P grade Catalogue

Soft Magnetic Composites (SMC) 'Somaloy(R)' 1P-3P-5P grade Catalogue

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Application examples of soft magnetic composite (SMC) material "Somaloy(R)"

Application examples of soft magnetic composite (SMC) material "Somaloy(R)"

TECHNICAL
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Soft magnetic composite (SMC) material 'Somaloy(R)' axial flux motor example

Soft magnetic composite (SMC) material 'Somaloy(R)' axial flux motor example

TECHNICAL
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Soft magnetic composite (SMC) material 'Somaloy(R)' application example in YASA Motor.

Soft magnetic composite (SMC) material 'Somaloy(R)' application example in YASA Motor.

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Soft Magnetic Conposites (SMC) "Somaloy(R)" Prototyping of axial flux motor

Soft Magnetic Conposites (SMC) "Somaloy(R)" Prototyping of axial flux motor

TECHNICAL
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Rim-Driven Induction machine for electric aircraft with Soft Magnetic Composites

Rim-Driven Induction machine for electric aircraft with Soft Magnetic Composites

TECHNICAL
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Research on Axial Flux Type Induction Motors

Research on Axial Flux Type Induction Motors

TECHNICAL
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Somaloy 700 7P Carbon Footprint (CO2 Emissions)

Somaloy 700 7P Carbon Footprint (CO2 Emissions)

TECHNICAL
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Somaloy 700HP 5P Carbon Footprint (CO2 Emissions)

Somaloy 700HP 5P Carbon Footprint (CO2 Emissions)

TECHNICAL
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Somaloy 130i 5P Carbon Footprint (CO2 Emissions)

Somaloy 130i 5P Carbon Footprint (CO2 Emissions)

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Somaloy 110i 5P Carbon Footprint (CO2 Emissions)

Somaloy 110i 5P Carbon Footprint (CO2 Emissions)

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News about this product(20)

Heganes Japan Booth Number: 367

Heganes Japan will exhibit at the "2026 YOKOHAMA Automotive Technology Exhibition."

  • Seminar・Event

Heganes Japan will be exhibiting at the "Automotive Technology Exhibition 2026 YOKOHAMA," which will be held from May 27 (Wednesday) to May 29 (Friday). At our booth, we will introduce examples of applications for gear reducers and EMB gears made from powder metallurgy, iron powder for LFP batteries, and compacted magnetic cores made from SMC materials, as well as motors, among others. Additionally, our company has obtained SBTi certification, achieved the CN target for 2037, and reduced Scope 1 & 2 CO2 emissions by 55% compared to 2018 by 2025. 【Exhibition Highlights (Excerpt)】 ◆ Gear reducers and EMB gears made from powder metallurgy 1) Significant reduction in machining processes through net shape forming 2) Achieving both lightweight and strength through density control 3) Stable supply system with 15 global locations ◆ For improving the performance of electric motors. SMC materials already registered in JMAG 1) Proven track record as raw materials for motor cores and reactor cores (actual machine display) 2) Support for initial magnetic design considerations using JMAG registered materials 3) Environmental support through visualization of CO2 emissions caused by materials *For more details, please refer to the materials. We sincerely look forward to your visit.

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Somaloy(R) 700 7P: Latest developed grade

Notice of Exhibition at TECHNO-FRONTIER 2025 Motor Technology Exhibition (Introducing the latest development material Somaloy(R) ahead of the official release)

  • Seminar・Event

Heganes Japan Co., Ltd. will exhibit at the "TECHNO-FRONTIER 2025 Motor Technology Exhibition." We will introduce the soft magnetic composite (SMC) 'Somaloy(R)', which is attracting attention as an environmentally friendly technology that can be applied using powder metallurgy methods. At the venue, we will provide information on our latest developments ahead of the official release. Please experience the next-generation solution "Somaloy (R) 2025," which brings us closer to a sustainable future, at the venue. [Highlights] - We will quickly introduce a new grade set to be released in Q4 2025. Some next-generation materials currently under development will also be displayed. - We will share the CO2 emission data (ISO14067) for Somaloy(R) and highlight our contributions to sustainable manufacturing. [Planned Exhibits] - Various motor cores made from SMC Application examples of Somaloy(R), which is effectively the benchmark for pure iron-based powder magnetic core materials: 1) Product examples adopted domestically and internationally: Axial gap motors YASA-type motors Motor cores Cores for filter coils, etc. 2) Development by Shizuoka Institute of Science and Technology: Rim drive axial gap induction motor.

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Exhibited item: Axial gap motor prototype

Invitation to exhibit at TECHNO-FRONTIER 2024 Motor Technology Exhibition (featuring case studies on the adoption of Somaloy(R) focusing on axial gap motors, etc.)

  • Seminar・Event

Heganes Japan Co., Ltd. will exhibit at the "TECHNO-FRONTIER 2024 Motor Technology Exhibition." At our booth, we will introduce the latest topics related to the soft magnetic composite material (SMC) 'Somaloy(R)', which is gaining attention as an environmentally friendly technology. This will include application examples for axial gap motors and our sustainability initiatives, including the CO2 emission calculation results for Somaloy(R). 【Exhibition Schedule】 ◆ Various motor cores using SMC Application examples of Somaloy(R), which is practically the benchmark for pure iron-based powder magnetic core materials: 1) Prototype evaluation: Single stator, single rotor axial gap motor 2) Developed by Shizuoka Institute of Science and Technology: Rim drive axial gap induction motor 3) Adopted by domestic manufacturers: Actuator equipped with axial gap motor 4) YASA-type motor 5) Low-speed, high-torque direct drive application transverse flux motor ◆ Sustainability 1) CO2 emissions of Somaloy(R) calculated based on ISO 14067 2) Introduction of climate change response roadmap

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<Product Carbon Footprint Display Example> AHC100.29

Heganes Japan will exhibit at the "2024 YOKOHAMA Automotive Technology Exhibition."

  • Seminar・Event

Heganes Japan will exhibit at the 2024 YOKOHAMA Automotive Technology Exhibition, which will be held from May 22 (Wednesday) to May 24 (Friday). At our booth, we plan to introduce carbon footprint data and case studies of metal powder applications (initiatives towards vehicle electrification) in two areas of environmentally friendly technology: sintering applications and soft magnetic applications. ◆ Introduction of sustainability activities 1) Product carbon footprint 2) Sintered material Astaloy CrS, known for its dimensional stability and recyclability ◆ Sintered gears for automotive transmissions 1) High-density molded gears (prototype) 2) Sintered large ring gears (prototype) 3) Other sintered components ◆ Various motor cores by SMC Application examples of Somaloy(R), the de facto benchmark for pure iron-based powder magnetic core materials 1) Rim drive axial gap induction motor developed at Shizuoka Institute of Science and Technology 2) Actuators equipped with axial gap motors adopted by domestic manufacturers 3) Transverse flux motors for low-speed, high-torque direct drive applications * Latest market trends will also be introduced We sincerely look forward to your visit.

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Hoganas

Hoganas Japan K.K.

Ferrous/Non-ferrous metals

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Heganas Corporation started as a coal mining company in Heganas village in southern Sweden over 220 years ago in 1797. Since then, it has continuously led the global market as a pioneer in iron powder and metal powder, growing into the world's largest manufacturer of metal powders with an annual production capacity of 500,000 tons. Our vision is to inspire the industry to make more with less, improving resource efficiency and leading a wave of positive change. Heganas' metal powders are adopted as excellent materials for manufacturing parts and various other applications, serving as crucial materials in many sectors of the industry. As the range of applications expands, a wide variety of products with different chemical compositions, particle sizes, and shapes are being developed, with Heganas continuing to take a leading role in these developments. We offer a rich and comprehensive product range that surpasses any other metal powder manufacturer, supplying over 3,500 types of products from 17 locations worldwide. Heganas Corporation is globally active across the group, aiming to achieve climate neutrality in all operations by 2037 to contribute to sustainable growth.

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