[Technotaiyo 2021/5] "In-house production and cost responsiveness from design development to processing, assembly, inspection, and shipping, including the conception and manufacturing of jigs."

<Proposal-based Contract Development Business> We will introduce a method that can be proposed at the requested cost!

In this document, we focus on "cost responsiveness" for manufacturers and designers. We cover topics such as "How to respond to costs?", "Integrated production", "In-house production from the design to the manufacturing of jigs", and "Manufacturing networks". We provide a detailed explanation of the integrated production flow using photographs. Please feel free to download and take a look. 【Contents】 ■ How to respond to costs? ■ 1: Integrated production ■ 2: In-house production from the design to the manufacturing of jigs ■ 3: Manufacturing networks *For more details, please refer to the PDF document or feel free to contact us.

• Prototype Services
• Other contract services

For those struggling with selecting a manufacturing method! We can respond flexibly to your requests and needs.

Are you having trouble selecting a manufacturing method? We can propose suitable solutions. Our in-house factory offers a consistent production and contract development service, capable of flexibly responding to your requests and needs with high-level integrated production in terms of quality, cost, and delivery time, not only for processing but also for assembly and finished products. We have a domestic network in collaboration with partner companies that possess extensive know-how, allowing us to meet various needs. We procure a wide range of cast and molded products, as well as processed goods from local suppliers in Vietnam, Taiwan, and China. 【Features】 ■ In-house factory: Providing integrated production and contract development services ■ Domestic network: Collaborating with partner companies with rich know-how to meet various needs ■ Vietnam: Wire materials / Aluminum / Iron / Lost wax / Die casting / … *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other contract services

38 years of experience and achievements! Introducing examples of machining processes applied to aluminum, iron, lost wax, and more.

This document introduces examples of machining and tapping processing performed by Techno Taiyo. We handle additional processing of castings, die-castings, and lost-wax castings for parts of single-axis robots, medical devices, industrial equipment, and ship components, as well as machining from solid materials. We specialize in small items, square items, and irregular shapes, particularly those measuring 100x100x100 mm, and we can accommodate weights of up to 20 kg. 【Examples of cases (partial)】 ■Material: A5052 ■Size: t27x41x80 ■Lot: 20 pieces ■Surface treatment: Hard anodizing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Other cutting tools

With 25 years of experience, we can meet the diverse needs of various industries and markets! We will introduce case studies and processes.

This document introduces the "Fluid and Mechanical Mechanism Proposal-Based Contract Development Business" of Techno Taiyo Co., Ltd. It includes sections on the "Background of the Contract Development Business," "Achievements of the Contract Development Business," and "Process of the Contract Development Business." The applications, functions, and case studies of this business are explained in detail using charts and diagrams. We encourage you to read it. [Contents] ■ Background of the Contract Development Business ■ Achievements of the Contract Development Business ■ Process of the Contract Development Business *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services

Value provided by the structural design capabilities of mechanical mechanisms! A design that requires no power, ensuring safe and easy repairs and maintenance.

Our company provides research and development support with our unique structural design capabilities cultivated through labor-saving machinery. The benefits we offer include "labor-saving, functionality, safety, and convenience." Examples of our in-house design and manufacturing include a nut automatic riveting machine and a reciprocating motion durability testing device, among others (including in-house equipment). Our design eliminates the need for a power supply, enabling safe and easy repairs and maintenance. 【Examples of Products】 ■ Vibration-damping dampers for wooden houses ■ Oil dampers for wooden training machines ■ Oil dampers for training machines with load adjustment functions ■ Angle gauges for human joints ■ Boccia ramps ■ Anchors for tents ■ VR walking devices *For more details, please refer to the PDF materials or feel free to contact us.

• Other contract services

Consistent production and bulk contracting! Are you having trouble sourcing discontinued machines, equipment, and parts?

At Techno Taiyo Co., Ltd., we offer contract manufacturing of machines, tools, and parts. If you are having trouble because the machines, tools, or parts you have been able to procure are discontinued or the suppliers have gone out of business, please feel free to contact us. We are professionals in equipment design, parts processing, and equipment assembly. 【Features】 ■ If you have the actual item, we can take measurements and suggest materials, and we can manufacture the same item. ■ If you do not have the actual item, we can create drawings and manufacture based on rough sketches and after hearing about the intended use and necessary functions. ■ Production quantity: from a few pieces to several thousand (we select the most suitable manufacturing method according to the annual required quantity). ■ Consistent production from design to delivery, with a single contract. ■ No drawings? No problem! *For more details, please refer to the PDF materials or feel free to contact us.

• Mechanical Design
• Contract manufacturing

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

● To determine the sealing and waterproofing of sealed products based on pressure changes, it is not necessary to conduct tests that involve spraying water on the product or immersing it in water. ● Once the product is placed in a dedicated fixture within the inspection device, waterproofing can be quantitatively confirmed through automatic measurement. ● The target product size is W 300 × D 210 × H 100 mm or smaller. ● The target products include automotive cameras, smartphones, ECUs, small motors, and other packaging containers, and are effective for any products that require confirmation of sealing, waterproofing, and airtightness. ● For product specifications and details, please contact us.

The inspection targets of the "MSX-7003 series" are relatively large electronic devices. 【Inspection Targets】 - LED - Optical devices - High-frequency devices - Power semiconductors - IR sensors - Gyro sensors - Angular velocity sensors - Electrolytic capacitors, etc. The transport system is designed based on "pallet to pallet" to accommodate various types of work. The following three processes are performed automatically by the airtight inspection device: - Helium bombarding - Gross leak test - Fine leak test For packaged products smaller than 10 mm on each side, the work is set up using pallets or trays, followed by helium bombarding ↓ Then transported to the leak test process through high-speed handling ↓ Going through a continuous process from the gross leak test to the fine leak test ↓ And finally, discharged onto a pallet through high-speed handling. It also supports inline operations (the height of the pass line is 940 mm). Please watch the YouTube video from the link below.