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  4. [Magazine Contribution] Published in the March issue of "TECHNICAL REPORT" on mold technology.
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  • Feb 16, 2022
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Feb 16, 2022

[Magazine Contribution] Published in the March issue of "TECHNICAL REPORT" on mold technology.

オートフォームジャパン オートフォームジャパン
An article contributed by our company has been published in the March issue of the Nikkan Kogyo Shimbun's "Kata Gijutsu." Please take a look. 【TECHNICAL REPORT 4】 Press forming simulation technology utilized in the Digital Manufacturing School 【Abstract】 The "Digital Manufacturing School," jointly organized by the Hiroshima Economic Federation's Manufacturing Committee and the Hiroshima Industrial Promotion Organization's Hiroshima Digital Innovation Center, aims to enhance the technological capabilities of local small and medium-sized enterprises. Currently, two courses are offered: one for press forming molds and another for injection molding molds, where participants engage in practical exercises to solve their company's challenges through the use of digital tools. The digital tools employed include AutoForm (for the press forming mold course) and 3D-TIMON (for the injection molding mold course), which are easy to operate even for those who are not dedicated CAE specialists. The focus is not only on learning how to use the software but also on developing problem-solving skills. This article introduces three points from the initiatives reported in the press mold course. - Improvement of the correlation between CAE analysis and actual machines - Analysis of sudden cracking factors during mass production - Systematic consideration of springback countermeasures for product shapes
March 2022
March 2022
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Introduction to Press Forming Simulation [AutoForm Pareto Principle]

Promoting a change in industry awareness towards achieving improved accuracy in press forming simulation through the AutoForm Pareto Principle!

Introduction to the Pareto Principle introduced in press forming simulation. By understanding this principle, you can efficiently enhance the accuracy of press forming simulations. 【Contents】 1. About the Pareto Principle in forming simulation 2. Reasons to focus on setting "essential parameters" in process simulation 3. The next level of "critical parameters" for more accurate simulation considerations 4. The third group of "important parameters" handled by the AutoForm Pareto Principle model 5. Strengthening press forming simulation through the addition of robustness analysis, which is responsible for the comprehensive expansion of the accuracy index with the final level of "detailed parameters" 6. The last parameters in the accuracy indicators of simulation: tribology and contact surface pressure

  • 3D CAD
  • simulator
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Press forming simulation software 'AutoForm'

Presentation of success stories from major automobile manufacturers. Review of the press forming process to achieve cost reduction and productivity improvement! Numerous achievements in enhancing ROI (return on investment).

The review of the press forming process in automobile manufacturing greatly contributes to improving ROI (return on investment). The press forming simulation software 'AutoForm' has significantly improved calculation speed, reducing the confirmation time for die face design from one week to half a day. Furthermore, it is very easy to operate, requiring only simple settings according to the guidance provided. The reliance on craftsmanship for fine-tuning has been greatly reduced, leading to a significant decrease in waste from design to mass production. 【Features】 ◎ Reliable response to short delivery times ◎ Intuitive and easy operability ◎ Comprehensive support system ◎ Over 3,000 users across more than 700 companies in 40 countries worldwide, etc. 【Usage Scenarios】 - Want to investigate the root cause when problems occur - Want to improve yield - Want to verify springback tendencies, robustness, formability, etc. - Want to review the entire press forming process and compare costs of each step, etc.

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  • Other analyses

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[Utilization Guide] Robust input and information development in mold design and manufacturing processes.

Guidelines and standards for implementing the Robust Engineering Model (REM)!!

This demonstrates that simulation analysis also requires robustness, and introduces how to utilize "guidelines and standards" to achieve robust settings and operations, just as there are standards and specifications for mold design. [Contents] - Support for setting tasks - Prevention of setting omissions - Customization - Evaluation - etc. This is a contributed article to the technical information magazine "Mold Technology: IT Tool Utilization Guide" (Nikkankogyo Shimbun) September 2021 issue. *For more details, please check the "Catalog Download." Feel free to contact us as well.

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Software "AutoForm-Sigma"

It brings deep understanding and transparency to the molding process from the early engineering stages.

"AutoForm-Sigma" is software that enables the analysis of press-formed parts and processes, as well as the improvement of robustness. It is possible to identify which design parameters affect the quality of parts and to what extent. Additionally, if issues arise during trials or production, it supports the identification of corrective actions. Furthermore, it can also identify ineffective corrective measures and appropriate means that lead to problem resolution. 【Features】 ■ Analytical process improvement ■ Stability and reliability of the forming process ■ Robust manufacturing processes ■ Minimization of defective formed parts ■ Minimization of correction loops and associated costs 【Main Functions】 ■ Automatic variation of design parameters ■ Verification of key design parameters ■ Assessment of noise and variation range of process parameters ■ Evaluation of process capability ■ Automatic execution of multiple simulations *For more details, please refer to the PDF materials or feel free to contact us.

  • Press Dies
  • Mold Design
  • Stress Analysis

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Achieving quality and process capability analysis with a robust manufacturing process (Customer Case)

A new era of mold manufacturing opened by AutoForm plus: Swiss high-end kitchen manufacturer Franke.

Franke Kitchen Systems presents a case study on how they improved production robustness and successfully reduced costs with the adoption of AutoForm plus! 【Effects After Implementation】 ■ Consideration of the forming process through AutoForm plus enabled the development of a robust production system. ■ Contributed to the design and production of high-quality product designs suitable for special commemorative designs. ■ Created new collaborative relationships that transcended departmental boundaries through analytical evaluation of results from each process. ■ Enabled the evaluation of design variables related to the variable results of spherical radius plate reduction. If you would like the case study, it is available for free download.

  • Structural Analysis
  • Stress Analysis
  • Other analyses

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Related catalog(8)

"Achieving Analytical Process Improvement" Software 'AutoForm-Sigma'

"Achieving Analytical Process Improvement" Software 'AutoForm-Sigma'

PRODUCT
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Robust Process Verification Software "AutoForm-Sigma"

Robust Process Verification Software "AutoForm-Sigma"

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[Function Explanation] Case Study on Springback Reduction Using AutoForm-Sigma

[Function Explanation] Case Study on Springback Reduction Using AutoForm-Sigma

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AutoForm Pareto Principle

AutoForm Pareto Principle

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Guidelines and Standards for Implementing the Robust Engineering Model (REM) - Robust Inputs and Information Deployment

Guidelines and Standards for Implementing the Robust Engineering Model (REM) - Robust Inputs and Information Deployment

TECHNICAL
  • E-book viewing
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Robust Engineering Model (REM)

Robust Engineering Model (REM)

TECHNICAL
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"White Paper" AutoForm REM Package

"White Paper" AutoForm REM Package

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AutoForm REM Package

AutoForm REM Package

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[YouTube Update] Differences in Cleansing Ingredients You Should Know Before Developing an Original Shampoo

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  • COMPANY

We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

Jun 26, 2026

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When the sensor detects the car, the rotating light will turn on.

Ideal for entrances and exits of parking lots and stores! Notify pedestrians of vehicle departures with the light from the rotating lamp! Here is a proposal for a departure warning sensor! Free catalog available!

  • NEW
  • CATALOG

[To the owners of parking lots and parking lot construction companies] "I’m worried about not colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those particularly facing sidewalks or roadways are expected to pose risks of dangerous incidents such as collisions with pedestrians or between vehicles. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures using various sensors and alerts the surroundings with LED lights and buzzers. The device consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *Please note that a separate control panel is required to include the controller and switching power supply (24V) when using the exit warning system. *We kindly ask that customers arrange for the switching power supply (24V), LED rotating light, control panel, circuit breakers, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. We hope this will contribute to safer vehicle passage for everyone. ◎ For more details, please contact us or download the catalog.

Jun 26, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • CATALOG

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding repair methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for metal crack repair without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Jun 26, 2026

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[Video Manual Guide] We will clearly explain how to connect the wireless set that links the bed exit sensor and nurse call system through video!

  • NEW
  • OTHER

Hotron, which manufactures and sells sensors, provides bed exit sensors for hospitals, nursing, and care facilities. Hotron offers easy-to-understand video guidance on how to use the bed exit sensors wirelessly and how to set up device connections! ▼ Video Manual (YouTube) https://www.youtube.com/playlist?list=PLNVA4mTrZDqtJa6MfFRZQxwtfCSnAfxVy 【Bed Exit Sensors】 ○ Non-contact infrared sensor, simply place it - Pole-kun HB-H1 ○ Mat sensor, foldable thin mat - Mat-kun HB-UST ○ Body movement call - Ugo-kun HB-TV3 ○ Body movement call for wheelchairs - Ayumi-chan HB-WTV3 【Options】 ○ Nurse call linked wireless set - Wireless set (transmitter/receiver) HB-RS/HB-RJ ◎ For more information about the products, please contact us or download the catalog.

Jun 25, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

  • NEW
  • PRODUCT

Metal cracks are one of the concerns in equipment maintenance operations. Conventional welding methods for repairs can cause changes in the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" and "secondary damage." Hinode Water Supply Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Jun 25, 2026

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