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  1. Home
  2. robot
  3. FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  4. Robotizing the removal of welding beads. FerRobotics' autonomous force control end effector achieves reduced cycle times and high-quality finishes in robotic polishing. Available for heavy grinding, standard grinding, and small part grinding.
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  • Mar 16, 2022
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Mar 16, 2022

Robotizing the removal of welding beads. FerRobotics' autonomous force control end effector achieves reduced cycle times and high-quality finishes in robotic polishing. Available for heavy grinding, standard grinding, and small part grinding.

FerRobotics Compliant Robot Technology GmbH FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
In the removal of welding beads that requires skilled techniques, FerRobotics' ACT technology performs high-speed automatic correction control of the "difference" in contact pressure (force) generated during processing, allowing for consistent polishing/grinding with the set pressing force. With the end effector (ACF) utilizing this ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the pressing pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects the tool load affected by gravity, which varies with the robot's angle, ensuring a consistent pressing force from any angle and enabling a finish without processing inconsistencies.
Robot polishing for weld bead removal
Robot polishing for weld bead removal
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2020-AAK-Folder-JP-web.pdf[601403]

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AAK601.jpg

High-speed automatic correction of clamping force. Automation system for heavy grinding such as large beads.

Equipping industrial robots with human sensitivity to achieve high-quality, fully automated processes for removing weld marks, grinding tasks, and deburring. Dramatically improving the processing of large and hard materials.

Seeing is believing! Please take a look at the application example videos on our company website or YouTube (FerRobotics). This is a system package that automatically controls the contact force at high speed from any angle for processing complex shapes, integrating our unique technology, Active Compliant Technology (ACT), with an angle grinder optimized for robotic use. The AAK600 series is a package developed for large workpieces, allowing individual control of all parameters such as rotational speed, contact force, and feed rate, enabling the automation of grinding processes in manufacturing environments and ensuring the highest process quality. The grinder is designed for industrial use, highly durable, and capable of operating 24/7 with double the output of standard devices. Benefits: - Complete automation of grinding and deburring processes. - Avoidance of risks associated with hazardous manual work through automation. - Reduction of factory shutdown risks due to unforeseen circumstances caused by the COVID-19 pandemic. Maximum contact force: 500N Maximum rotational speed: 8500rpm Maximum motor output (S2): 5900W Compatible with a wide range of materials for surface finishing, including iron, aluminum, titanium, magnesium, carbon, resin, wood, ceramics, and stone.

  • Welding robot

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Weld bead removal polishing is automated with high-speed and clean contact force correction for robots.

Automating the surface finishing of craftsmanship. Instantly and automatically correcting the most important pressure (applied force) for polishing, adjusting for angles, workpiece warping, and curved surfaces to achieve uniform pressure during processing.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-planar surfaces by instantaneously adjusting the stroke, ensuring that contact with the workpiece is maintained at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving processing speed. Furthermore, it automatically compensates for tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle, allowing for a finish without processing inconsistencies.

  • Articulated Robot

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ACF_family (2).jpg

Let's not leave 3K jobs for the next generation. Let's automate polishing and solve the issues!

Not leaving 3K jobs for the next generation. A solution to the shortage of skilled workers. Automated robot polishing that gives industrial robots human-like sensory perception through high-speed autonomous control units.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke length, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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Related catalog(3)

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

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AAK/401

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AAK/201

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CCS3 product photo

The new product "Vehicle Count Sensor CCS3" enables efficient occupancy management of large parking lots.

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Hotron Inc. has launched its new product, the "Vehicle Count Sensor CCS3"! This product is a ceiling-mounted sensor that combines infrared and radar technology. It reliably detects vehicles in both directions with a single unit, accommodating traffic during congestion and vehicle passing, thus achieving efficient occupancy management in large parking lots. Additionally, it can be utilized for exit warning purposes in addition to vehicle counting, contributing to the safe and smooth operation of parking facilities. 'Features' - Improved detection performance against changes in road surface during rainy weather by using both infrared and radar. - Equipped with IP67 waterproof and dustproof performance, making it effective even in salt damage areas. - Various settings can be configured from a dedicated app (for Android devices), with current settings easily understandable at a glance. - The base dimensions are the same as the previous model "CCS2," allowing for smooth replacement of existing equipment. *For more details, please refer to the product information, catalog download, or contact us.*

Oct 09, 2026

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Hyper CLT flooring panel

On September 15, we issued a press release for the hyper CLT flooring.

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On September 15, 2026, we issued a press release regarding the wooden lightweight sheet "Hyper CLT Sheet." The Hyper CLT Sheet is a civil engineering sheet that utilizes CLT (Cross-Laminated Timber) stacked in an orthogonal direction. It can be used in various locations such as temporary roads, access routes, heavy machinery work yards, and material storage areas. The 5×10 version weighs approximately 230 kg, making it relatively lightweight and easy to install, remove, and relocate. Additionally, it offers environmental benefits such as reducing glare and metallic sounds typical of wood, as well as CO2 fixation. Furthermore, it can be proposed for the use of new technologies in public works as a **registered technology with the Ministry of Land, Infrastructure, Transport and Tourism "TH-250021-A."** Through this press release, we aim to expand the new wooden lightweight sheet that combines wood, NETIS, civil engineering, and CLT to more construction sites.

Oct 09, 2026

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Casting sand mold 3D printer prototype production

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● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.

Oct 09, 2026

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Non-contact light beam touch sensor "HA-T Series"

【Catalog now available!】Energy-saving automatic door sensors "HA-T401/HA-T520"

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The "HA-T Series" is an energy-saving automatic door sensor that opens only for those who wish to enter, whether on a busy street or in a narrow passageway. The automatic door opens simply by bringing your hand close, addressing hygiene concerns even in facilities used by a large number of people. You can choose between "Non-vision Mount Type/HA-T401" and "Non-vision Built-in Type/HA-T520" depending on the application and installation location. 【Recommended for such places!】 ☑ Entrance facing a busy corridor ☑ Presence of counters or signs near the door ☑ Buildings facing narrow passages ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors 【Features】 ● Adaptable to various door types with four detection spot settings ● Reduces unnecessary opening and closing, contributing to energy-saving by minimizing wasteful power consumption ● Equipped with a light touch function, allowing the door to open and close just by waving your hand, ensuring hygiene ● Can also be used as a wide detection range non-vision infrared sensor ◎ For more details, please download the materials or contact us.

Oct 08, 2026

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Metal Crack Repair: MS Method for Repairing Cracks and Fractures in Machinery Equipment

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Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods often change the base material around the crack due to heat, leading to residual stress and deformation, which constantly carries the risk of "crack recurrence" and "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material at all. Repairs can be carried out even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

Oct 08, 2026

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