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  3. 西都電機
  4. Significant cost reduction! "Insulation Heater" *Examples of problem-solving included
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  • Apr 26, 2022
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Apr 26, 2022

Significant cost reduction! "Insulation Heater" *Examples of problem-solving included

西都電機 西都電機
**** Change output according to ambient temperature, maintaining warmth without unevenness! High quality, no maintenance needed for the heater! Reduce costs from approximately 10 million yen per month by 90%! **** Saito Electric provides a long-lasting, safe heating heater (self-regulating heater) that can change output according to ambient temperature and can be used in hazardous areas. Since it saves temperature at the upper limit, it does not overheat and can maintain warmth evenly. Being electric, there is no need for boiler management personnel, offering significant cost advantages compared to hot water and steam, and it has recently gained attention! 【Challenge】 A confectionery manufacturer was spending 10 million yen per month to melt chocolate and jam, and requested to reduce costs, including labor costs, due to high expenses and the need for boiler management personnel. 【Solution】 We replaced the existing hot water and steam systems with heating heaters (self-regulating heaters), achieving a 90% cost reduction. Operating 24 hours on electricity, the cost is only for the necessary energy, reducing the monthly cost from 10 million yen to about 1 million yen, which is roughly one-tenth of the usual cost. Additionally, since there is no need for boiler management personnel, expenses have significantly decreased, leading to their satisfaction.
Significant cost reduction! "Insulation Heater"
Significant cost reduction! "Insulation Heater"
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Significant cost reduction for SDGs & automation measures! 'Insulation Heater'

Output changes according to ambient temperature, providing uniform heating! High quality with no maintenance required for the heater! Aiming to reduce costs by 90% from approximately 10 million per month. *Examples of problem-solving are described.

Seido Electric provides safe, self-regulating heaters that have a long lifespan and can adjust their output according to ambient temperature, making them suitable for use in hazardous areas. Since the temperature is maintained at an upper limit, they do not overheat and can provide uniform heating. Being electric, there is no need for boiler operators, resulting in significant cost advantages compared to hot water and steam systems, which have recently garnered attention! **[Challenge]** A confectionery manufacturer was spending 10 million yen per month to melt chocolate and jam, which was costly and required a boiler operator. They requested a reduction in costs, including labor expenses. **[Solution]** We replaced the existing hot water and steam systems with self-regulating heaters, achieving a 90% reduction in costs. The electric heaters can operate 24 hours a day and only incur costs for the necessary energy, reducing the monthly expense from 10 million yen to about 1 million yen, roughly one-tenth of the original cost. Additionally, the elimination of the need for a boiler operator significantly lowered expenses, much to their satisfaction. *You can download the "Heater and Boiler Troubleshooting Guide" as a PDF!*

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"Collection of Solutions for Heater and Boiler Issues" Now Available!

The temperature won't rise... maintenance is difficult... it can't be used in explosion-proof areas... Do you have any of these concerns? We will solve your problems!

We often receive the following concerns from those using heaters and boilers: - The temperature doesn't rise... there are temperature inconsistencies... - The heater deteriorates quickly... - I don't want to do double installation... - Maintenance is difficult... For those facing such issues, we are offering a must-see, 【Heater and Boiler Troubleshooting Guide】! 【Contents Overview】 ■ Common concerns about heaters and boilers ■ Types of heaters ■ Troubleshooting case studies ■ Company introduction If you have any issues with heaters or boilers, please feel free to consult us. We can provide solutions tailored to your company's needs, as we are capable of addressing various types of heaters.

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Self-regulating heater 《Long lifespan・No maintenance required》

Compared to conventional hot water and boiler heating, self-regulating heaters significantly reduce CO2 emissions!

The auto-trace heater (self-regulating heater) is a self-regulating parallel circuit heater developed by Raychem. Due to the reliability and ease of installation of Raychem's auto-trace heater (self-regulating type), it is widely used in various industries for process heating and freeze prevention. By switching from steam, energy costs can be reduced, maintenance and operating costs have been reduced to less than one-tenth annually, and installation time has been cut to less than one-fourth. 【Types of Auto-Trace Heaters (Self-Regulating Heaters)】 ● Self-Regulating Heater BTV Series (Freeze Prevention and Heating up to 65°C) ● Self-Regulating Heater QTVR Series (Heating up to 110°C) ● Self-Regulating Heater XTV Series (Heating up to 120°C) ● Self-Regulating Heater KTV Series (Heating up to 150°C) ● High-Temperature Power Control Heater VPL Series (Power-Controlled Heating Cable) This self-regulating heater has also been adopted by various power companies as part of energy-saving proposals.

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Related catalog(2)

Heater and Boiler Troubleshooting Guide *Technical Materials Provided

Heater and Boiler Troubleshooting Guide *Technical Materials Provided

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Heat Trace Solution "Industrial Heater"

Heat Trace Solution "Industrial Heater"

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Fukuda's leak test, leak inspection, leak detection, leak test, integrity test.

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Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

Jun 29, 2026

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Hotron Group Case Page

[Case Study] Hotron pursues sensor technology and creates products that generate safe and comfortable living spaces. We would like to introduce Hotron products that support people's lives throughout the city.

  • NEW
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We will introduce the implementation results of the sensor technology developed by the Hotron Group, which has been cultivated over more than half a century, through customer case studies. In addition to automatic door sensors, we also offer a wide range of vehicle detection sensors and nursing/care sensors. Many implementation examples are also presented, so please take a look at the case study page.

Jun 29, 2026

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Please take a look at the technical document for the leak test, the "Technical Manual"!

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Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

Jun 29, 2026

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Hyper CLT flooring panel

Civil CLT as common temporary works for public construction | Hyper CLT flooring

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In public construction civil engineering sites, there are many instances where sheets are used as common temporary facilities, such as construction roads, access roads, heavy machinery work yards, material storage areas, and worker pathways. Traditionally, steel plates were common, but due to their weight, transportation and installation can be cumbersome. Hyper CLT sheets are civil engineering materials made from wooden CLT for civil engineering use. The 5×10 sheet weighs about 230 kg, and the 5×20 sheet weighs about 460 kg, making them lightweight and easy to transport, install, and remove, even with small machinery. They can be widely utilized for temporary roads, heavy machinery scaffolding, pathways within the site, and protection of material storage in public works. Since they are made of wood, they also contribute to environmental aspects such as reducing summer heat reflection, lowering noise, and fixing CO2. They can simultaneously address construction efficiency, safety measures, and environmental considerations, making them effective for innovative proposals in public works. Furthermore, they improve transportation efficiency and reduce labor in site operations as an alternative to steel plates. Hyper CLT sheets are registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A." They are recommended for companies considering civil engineering, civil engineering use, and civil engineering CLT. Feel free to request materials or consult about implementation. They are temporary materials that also help improve site evaluations in public works. Please consider them.

Jun 28, 2026

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[YouTube Update] Differences in Cleansing Ingredients You Should Know Before Developing an Original Shampoo

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We have released a new video on our company’s YouTube channel. The theme of this video is "The World of Amino Acid-Based Shampoos." Amino acid-based shampoos have become popular in recent years, but the lather, feel, and finish can vary greatly depending on the cleansing ingredients used. In this video, we clearly explain the changes in user experience based on the differences in cleansing ingredients by comparing two types of amino acid-based shampoos. We hope you can use this as a hint for developing original shampoos and differentiation.

Jun 26, 2026

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