[Inspection Case] Lighting Inspection and Function Inspection of Overseas Manufacturer LCD Modules

Defective LCD modules from overseas manufacturers. Sorting inspection using jig computers. Solving issues domestically without sending them overseas, reducing transportation costs and ensuring short delivery times!

We would like to introduce a case study of problem-solving involving the inspection of LCD modules for lighting and functionality. Our client requested an inspection using lighting fixtures and computers because defects were discovered in the LCD modules manufactured overseas upon delivery. To respond promptly, we coordinated with other departments and implemented overtime as necessary. We managed product lot control and provided daily inspection performance reports. The urgently needed quantities were directly shipped to the specified destination via a charter service arranged by our company. As a result, the procedures and costs for sending the products overseas were eliminated, and most importantly, we were able to meet the production line deadlines without delay, for which we received great appreciation. Additionally, we heard that the client was pleased that the issue did not escalate into a major problem and was resolved. 【Proposal Case (Partial)】 <Problem> ■ There was no time to spare for re-delivery due to the sudden discovery of defects. ■ Issues with transportation procedures to overseas. <Proposal Content> ■ Ship the inspected items in boxes as they are completed via charter service to the client. <Result> ■ We managed to avoid difficulties by meeting the production line schedule. *For more details, please refer to the PDF document.

• Contract Inspection

When using a lot of sheets in civil engineering sites, it is important not only to consider the price of the materials themselves but also "how many trucks will be needed for transportation." The 5×10 version of the Hyper CLT sheet measures approximately 1.5m×3m and weighs about 230kg. Due to its lightweight nature, a 15-ton truck can carry up to 60 sheets at once. This means that approximately 270 square meters can be delivered by a single truck. By minimizing the number of delivery trucks, it not only reduces transportation costs but also alleviates the burden of receiving goods on-site, vehicle guidance, and delivery adjustments. Furthermore, reducing the number of transport trips can lead to a decrease in CO2 emissions, which aligns well with the environmental considerations unique to wood CLT. The Hyper CLT sheet is a registered technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS program, designated as "TH-250021-A." It is a new civil engineering material that combines wood, NETIS, civil engineering, and CLT, taking transportation efficiency into account.

Fukuda Co., Ltd., which develops, manufactures, and sells leak testing equipment to inspect airtightness and sealing performance, provides a technical document that clearly explains the methods and theories of airtight testing, titled "Technical Manual." We are offering it as a PDF file. Please take this opportunity to download and view it!

● What is a hydrogen leak detector? It can measure leaks in small areas that could not be detected in air leak tests and can also identify the leak locations. It is a detector that uses a mixture of 5% hydrogen and 95% nitrogen (non-flammable gas: ISO10156:2017) as the tracer gas. ● What is a helium leak test system? It is a leak test system suitable for high-precision or high-pressure leak inspections. The helium leak test system uses helium gas as the detection gas (tracer gas) and detects the helium that has leaked out. It is the leak test method among Fukuda's leak testers that can detect the smallest leaks.

The pinhole inspection for packaging engineering is fully automated, eliminating packaging defects based on certain quality standards. The judgment results and operational status can be managed via a monitor screen. - Quantitative management of quality standards for the pinhole inspection process - Ensuring the quality of the product's shelf life - Establishing evaluation criteria for the manufacturing process, achieving quantitative quality assurance - Slim and space-saving design that can be connected to existing production lines - Quick changeover for product variety switching can be handled in a short time by exchanging chambers - Fully domestically produced, allowing for rapid maintenance and troubleshooting - Example target works: pillow packaging, packaged rice (packaged cooked rice), etc. *Please consult us regarding the use of this product for pharmaceuticals.

Fukuda Co., Ltd. has been pursuing leak detection for 60 years and is committed to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing properties. We will propose the appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)