▲▼▲Crank Bending Extremely Small ▲▼▲ Product Information Update Notification

Welding of thick plates at Showei! Comprehensive orders including non-destructive testing and surface treatment.

This is a welding case of thick plates made from SM400 material. We received a request from a machining manufacturer for processes up to before machining. This includes material procurement, fabrication, welding, non-destructive testing, annealing, and shot blasting. Welded products of 80t and 19t, approximately φ600. Delivery time is about one month. For heavy electrical and plant applications.

• Contract manufacturing

What we can do by being close to our customers. Our desire to help with any concerns drives us.

This is a case of extremely small crank bending with a rise dimension of about 5mm. [Material] Copper 1t [Process] Fiber laser, bender (crank bending + roll) Concerns regarding the bending process of copper plates: The rise dimension for crank bending is small, and conventional bending processes cannot be performed as they interfere with the mold. We devised and prototyped a mold that allows for bending, proposed that processing is possible, and received an order. First, we designed the mold and cut it using our fiber laser equipment. We then welded and polished the pieces together to create a prototype mold. We attached it to the bender for trial bending, repeatedly improving the mold until we achieved accurate dimensions in one go. We had a machining partner manufacture the mold through cutting, and we performed the main processing in-house. Although the cost of mold production was incurred, it led to the resolution of the customer's initial concerns about being unable to process. The customer decided to proceed with production at Showei, believing that the costs of the mold could be recovered through repeated orders.

• Other machine elements

A Rough Overview Company Introduction Movie

A professional video showcasing Shoei's craftsmanship. With powerful visuals of the manufacturing process and scenes filled with charm, this video is recommended for those who love craftsmanship.

• Contract manufacturing

We can handle everything from single-item processing to mass production of around 1000 units! The accuracy is approximately ±0.5mm.

After laser cutting 0.8mm SUS304, we formed the rise of the corner hole with pressing and then performed four-way bending with a bender. Additionally, we spot-welded brackets on both sides. We can accommodate everything from single-item processing to mass production of around 1,000 units. We also offer urgent responses. Please contact us when needed. 【Processing Overview】 ■Industry: Heavy electrical, production equipment, food machinery ■Materials: Iron, aluminum, stainless steel ■Lot size: 1 to 1,000 units ■Accuracy: Approximately ±0.5mm *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract

Even items with a width of 4 meters can be bent with high precision! Here are examples of 4-meter long angle bending.

We would like to introduce a case study of our "4m long object angle bending." The material used is SUS304 6t, and the processing method involves material arrangement and bending. Even items that are 4m long and wide can be bent with high precision. Please feel free to contact us when you need our services. 【Case Overview】 ■ Material: SUS304 6t ■ Processing Method: Material arrangement, bending ■ Delivery Time: Approximately 1 week ■ Industries Served: Heavy electric, infrastructure, food, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Piping Materials
• Contract manufacturing
• stainless

Proposal for structural changes! Here is an example that has shortened work hours and enabled cost reduction.

We would like to introduce a case study by Shoei titled "Proposal for Structural Change: From Angle to Bent Parts." We proposed a structural change because bent parts made by a bender are easier to assemble and offer better processing accuracy compared to assembling angle components. We received approval and made the change. This also shortens the work time and enables cost reduction. 【Specifications】 ■ Material: Steel, Aluminum, Stainless Steel ■ Lot: 1 piece (single item) ■ Accuracy: Within general tolerance range *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract

● What is a pneumatic regulator? It is a self-developed pneumatic regulator with a control reproducibility of ±0.1%. We offer a wide range of products from low flow to high flow. ● What is a regulator? Please use it to adjust the test pressure for leak testing. By supplying a stable test pressure, it enables more accurate measurements.

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In a civil engineering site material yard, not only is material storage conducted, but also the frequent movement of trucks and heavy machinery, unloading, and the movement of workers. On unpaved ground, mud and ruts can occur due to rain, which may reduce work efficiency. Hyper CLT mats are civil engineering CLT materials that utilize wood CLT. By laying them in material yards or storage areas, a work space that facilitates the movement of vehicles and heavy machinery can be established while protecting the ground. They can be laid only in necessary locations, and relocation or repurposing in accordance with construction progress is also possible. The 5×10 panel weighs approximately 230 kg, and the 5×20 panel weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery. After use, they can also be utilized as temporary roads, access routes, or heavy machinery work yards. Additionally, they offer unique benefits of wood, such as glare reduction, noise suppression, and CO2 fixation. As a registered technology with the Ministry of Land, Infrastructure, Transport and Tourism under NETIS "TH-250021-A," these wooden mats can also be used for environmental improvement in material yards and innovative public works.

Features: ● Equipped with Intel Core Processor (Series 3) ● Onboard LPDDR5 memory: up to 24GB ● Onboard UFS storage: up to 256GB ● 2.5GbE (2.5 Gigabit Ethernet): 1 port ● HDMI 2.1 (TMDS): 1 port ● USB 3.2 Type-A: 3 ports ● 10-pin GPIO: 1 port ● Power input: 12V DC * This model does not include an operating system.