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  6. Large-scale injection molding, mold manufacturing/repair, product assembly

Large-scale injection molding, mold manufacturing/repair, product assembly

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last updated:Jan 20, 2011

大成樹脂工業
大成樹脂工業
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We also mold large products using glass-filled resin!

Our company produces large plastic parts using various injection molding machines, starting with 1300t (2 units), and we also carry out product assembly consistently up to the completion level for delivery to our customers. We have a track record of large projects in both engineering plastics (such as PC, PA-G45) and general-purpose plastics (such as PP, ABS). Of course, we also handle small parts like mechanical components and transparent products that require visibility.

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Large-scale injection molding, mold manufacturing/repair, product assembly

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basic information

(1) We manufacture large items with our integrated in-house system, from product design to mold production and repair, mass production molding, and product assembly. We provide a seamless one-stop service. (2) We deliver freshly made products to central Tokyo in as fast as one hour. In case of urgent needs for new trial products or stock items, we can deliver from our Saitama factory within one hour of the city center. (3) Products with similar shapes can reduce costs through interchangeable molding. We replace parts of the mold shape (modules) each time we produce. Large items can also be molded using just one master mold. (4) Mold production at overseas prices with domestic quality! The labor costs of our mold staff are covered by the daily module replacement expenses. We can offer lower processing fees for new mold fabrication! (We also have partner factories overseas.) (5) We also mold super engineering plastics. We have a track record with super engineering plastics like polysulfone. (6) Mold repairs are handled on the same day. Fastest same-day response. Walk-ins are welcome! We have a dedicated 3-ton truck for molds. (7) We excel in short-term vertical startups and multi-process products. We welcome vertical startups! We have the know-how to support this.

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※The delivery time may vary depending on the quantity, so please feel free to contact us.

Applications/Examples of results

Amusement equipment molded/assembled products Sanitary equipment parts (septic tanks, warm water washing toilets) Conveyor equipment parts (loading platform) Automotive parts (console) Large display trays Automotive parts (seat covers) Machine and sensor parts, assembled products Scientific instrument parts

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大成樹脂工業

大成樹脂工業

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We specialize in resin molding, particularly in large parts, and are equipped with various molding machines up to 1300 tons. The types of molded products include amusement equipment, hygiene and beauty devices, automotive parts, and a wide variety of leisure goods. Our business locations include our headquarters in Bunkyo-ku, Tokyo, as well as factories in Hanyu City, Saitama Prefecture, and Ota City, Gunma Prefecture. Notably, the Saitama factory is just 5 minutes from the Hanyu IC on the Tohoku Expressway and obtained ISO 9001 certification in January 2008.

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