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  6. [Case Study] Reducing Manufacturing Costs by Combining Cold Forging and Press Processing

[Case Study] Reducing Manufacturing Costs by Combining Cold Forging and Press Processing

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last updated:Feb 08, 2012

大丸鋲螺製作所
大丸鋲螺製作所
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Improving accuracy and stability while reducing costs! Here is an introduction to examples of manufacturing cost reduction.

This is an introduction to a case where cold forging and press processing were combined to reduce manufacturing costs. It is a method to enhance product accuracy while stabilizing it and reducing costs. For more details, please contact us.

    Processing Contract
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[Case Study] Reducing Manufacturing Costs by Combining Cold Forging and Press Processing

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  • Related Link - http://www.daimaru-neji.co.jp/index.php

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○Trigger for the Proposal → Previously, we only manufactured through pressing, which resulted in a lot of variation. We received inquiries from customers about whether we could produce products with stable precision at a lower cost. There are various methods to enhance precision, but we were able to propose a method that improves precision while also reducing costs. ○Advantages of Changing the Processing Method → Processing solely through pressing can lead to issues with screw precision and wobbling, resulting in significant quality variation. → By combining with cold forging, we can achieve stable quality. → With stable quality, there is potential for new processing opportunities. ● For more details, please contact us.

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大丸鋲螺製作所

大丸鋲螺製作所

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Our company's history dates back to April 1957, and thanks to your support, we are approaching nearly half a century. Over these 50 years, we have embarked on the development of numerous new products and successfully achieved mass production. We take pride in this accomplishment and the reliability that has been recognized as a result. The 1950s was a time based on Japan's post-war economic recovery, and from the 1960s onward, it was an era that supported rapid economic growth, particularly marked by remarkable developments in industrial products. Our main business, screws (fastening components), is indispensable, and the standard screws we handle alone number in the hundreds of thousands, with the addition of special products bringing the variety close to infinite, and even now, their value remains unchanged. Since then, we have entered the era of electronics and digital industries, and the industrial structure has shifted from mass production and mass sales to a time of small lots and diverse varieties. Currently, the demands of the industrial world are for originality, quality standardization, and speed, with the primary challenge being the reduction of production costs. To overcome this difficult challenge, the first step is the skill enhancement of all employees, united as one company.

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