Toyo Aluminum K.K. Gunma Processing Plant - Successful Case Study of Manufacturing Reform
Lightweight, strong, and resistant to rust, aluminum is a metallic element abundantly found in the Earth's crust. Its wide range of applications and possibilities extends infinitely, from everyday goods and packaging materials to electronics and industrial uses. Toyo Aluminum K.K. is a company that researches the excellent properties of aluminum and contributes to society and industry. The company's history began in 1931 with the establishment of Sumitomo Aluminum Co., Ltd. in Osaka by Sumitomo and Alcan, one of the world's leading aluminum manufacturers from Canada. Through the changes of the times, it has been producing high-quality products that create living culture from Japan to the world. The water-repellent packaging material Toyal Lotus is a product inspired by nature. The three-dimensional mesh fractal, which took over a decade to develop, was inspired by the lotus leaf. "The mechanism that prevents yogurt from sticking to the lid" may seem inconspicuous, but it is actually profound. This is the essence of Toyo Aluminum K.K. The Gunma Processing Plant is a facility that manufactures aluminum foil for the domestic market. It is working on improving productivity and optimizing inventory in the manufacturing sector. Improvement activities involving production management and sales departments were covered. (Excerpt from ASAP 2013 No. 1) For more details, please contact us or refer to the catalog.
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[Published Content] Toyo Aluminum K.K. Gunma Processing Plant Interview "Building a Production System Resilient to Change and Variability GSK-80" ○ Background of Consulting Implementation ○ Initiatives and Achievements ○ Future Activities ○ Company Overview ● For more details, please contact us or refer to the catalog.
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We solve issues such as significant cost reduction, shortened delivery times, and inventory compression through improvements in the manufacturing site based on VPM (Value Producing Management). We also provide guidance using our unique know-how to enhance the efficiency of the purchasing department, the development and design departments, and to increase productivity in management and indirect departments. We offer a "one-day factory diagnosis" that can be conducted free of charge at any time to assist with your improvements. Please feel free to contact us regarding any themes you may have.