[New Press Processing Method] Reduces painting process and achieves a 50% cost reduction!
Introducing the ideal color-coated steel sheets in collaboration with material manufacturers, achieving deep drawing press processing! By adopting special coatings for molds and a robotic line, we thoroughly eliminate scratches during the pressing process with our unique know-how, ensuring high-quality processing. By eliminating the painting process after press processing, we achieve significant cost reductions and shortened delivery times for metal processed products.
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basic information
Traditionally, when color-coated steel sheets are processed by pressing, the paint tends to peel off, so uncoated steel sheets are painted after pressing. However, in our color-coated steel sheet pressing process, we can directly press the color-coated steel sheets, eliminating the need for any subsequent painting processes. Additionally, this prevents issues such as "missed spots" or "uneven coating" that can easily occur in painting processes for complex-shaped products, leading to improved quality. In our color-coated steel sheet pressing, we have developed optimal paint in collaboration with material manufacturers to match the elongation of the steel with that of the paint. Furthermore, to thoroughly eliminate scratches and dirt after pressing, we have adopted a robotic line and switched to fast-drying processing oils, achieving high quality through rigorous 5S activities.
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Applications/Examples of results
Press parts that require painting, similar to the reflectors of lighting fixtures. Parts where the beauty of appearance and the aesthetics of scratches and painted surfaces are important.
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Company information
Our strength lies in our ability to support customers from the product planning stage, leveraging the know-how we have cultivated over approximately 30 years of press processing. We have around 500 types of processed sample products available to meet individual customer requests. Additionally, we continuously gather information not only on press processing technology but also on materials, plating, and painting, allowing us to provide better proposals. Furthermore, by obtaining the ISO 9001 international quality standard and standardizing our internal operations, we achieve stable quality.
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