新徳工業 Product Lineup

We would like to introduce a case study of the LED ceiling light reflector manufactured for a major home appliance manufacturer. Typically, curling processing is done in 2 or 3 stages, and to process new product molds on a robotic line, it was necessary to shorten the curling process. At our company, we utilized our know-how to process the curling shape with a subtle mold design, achieving the curling process in one stage instead of the usual two. 【Case Overview】 ■Challenge - To process new product molds on a robotic line, it was necessary to shorten the curling process. ■Result - Developed an appropriate coating method for the curling part, successfully preventing paint peeling. *For more details, please download the PDF or feel free to contact us.

• LED lighting

We would like to introduce a case study of a substrate case we manufactured for a vehicle-mounted substrate manufacturer. The company faced the issue of increasing processing costs as the product shapes became more complex. We collaborated with the customer's design department to provide proposals from the upstream stage, achieving cost reduction through a decrease in running costs. 【Case Overview】 ■Challenge - To manufacture more complex shaped metal parts without increasing processing costs. ■Result - By utilizing excellent mold design technology and years of accumulated processing know-how, we were able to achieve press processing of complex shaped parts that were previously difficult to produce. *For more details, please download the PDF or feel free to contact us.

• Other electronic parts

Introducing the ideal color-coated steel sheets in collaboration with material manufacturers, achieving deep drawing press processing! By adopting special coatings for molds and a robotic line, we thoroughly eliminate scratches during the pressing process with our unique know-how, ensuring high-quality processing. By eliminating the painting process after press processing, we achieve significant cost reductions and shortened delivery times for metal processed products.

• Processing Contract

Achieved through high-difficulty processing know-how! Simultaneous processing of the tip with precision molds and large presses during press processing eliminates the need for post-processing steps. There are examples of reducing processing costs by about 80% due to the elimination of setup and cutting processes! This realizes overwhelming cost reductions. Furthermore, it significantly shortens lead times, and eliminates the need for chips and cutting oil associated with cutting processes, improving the work environment! It is a processing method that is friendly to both the environment and workers.

• Processing Contract

By changing the parts that use welded nuts to press nuts utilizing our press processing technology, we will reduce variations in product strength and improve lead time by shortening processing time.

• Processing Contract