Achieving small flat gears through fine ceramics extrusion technology.
Zirconia (zirconium oxide) and a binder are uniformly mixed and manufactured through extrusion molding, taking into account the shrinkage rate after firing. With our firing know-how (degreasing firing and final firing), we have achieved densely sintered and uniformly fired small spur gears. The pitch circle diameter can be produced from approximately φ2 to φ7, with a module of 0.1 or more. The axial length of the gear (tooth width) can accommodate lengths from L1 = 0.2 to 2 mm (tolerance ±0.02 mm). The surface roughness is above ▽▽▽. These gears can be used in applications that require wear resistance. For more details, please contact us.
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basic information
Through extrusion molding technology, it is possible to produce dense and high-precision molded products. Production is possible from single holes to multiple holes.
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Applications/Examples of results
Material: Zirconia Usage: Pinion gears, etc.
Detailed information
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Zirconia Gear Material: Zirconia Tooth Tip Diameter: φ2.4 Pitch Circle Diameter: φ2.1 Module: 0.15 Number of Teeth: 14
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Company information
PILOT Fine Ceramics is a unique ceramic product that utilizes core technologies such as mixing, extrusion molding, and firing, which we have cultivated through our mechanical pencils. With our uniquely developed extrusion molding equipment and firing know-how, we create high-density, high-strength, and high-purity ceramics that are precisely molded and uniformly fired. Furthermore, by adding secondary processing, we can provide high precision (micron order) dimensional accuracy for inner and outer diameters, as well as surface smoothness (sub-micron order) in surface roughness.
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