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  6. Development and manufacturing of various labor-saving devices utilizing robots.

Development and manufacturing of various labor-saving devices utilizing robots.

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last updated:May 07, 2016

柳田鉄工所
柳田鉄工所
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By thoroughly conducting pre-checks using 3D CAD simulations and offline teaching, we achieve short delivery times, high quality, and low prices.

From development to production, leave everything to us. ◆ We will propose the optimal production equipment that meets your needs ◆ Utilizing the know-how accumulated through joint development with major manufacturers, we provide high-quality products with excellent maintainability. By having a wide range of engineers from skilled technicians to young talent in-house, we offer stable quality and the latest technology.

    Other processing machines
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Development and manufacturing of various labor-saving devices utilizing robots.

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basic information

1. Meeting Our company values meetings with our customers. We believe that sharing as much information as possible about the configuration, operation, relationship with peripheral devices, usability, and maintainability of the equipment will lead to benefits for both our customers and us. 2. Concept / Proposal We will inject our manufacturing know-how and propose the optimal concept. 3. Design By utilizing 3D/CAD, robot simulation, strength analysis simulation, and offline teaching, we aim to prevent careless mistakes and avoid interference between devices in advance, thereby shortening the assembly, trial, installation, and startup processes. 4. Processing We manufacture using our own machining centers, combined lathes, milling machines, etc., while leveraging our advanced know-how. 5. Assembly / Wiring / Measurement We conduct three-dimensional measurements using FARO and layout machines to achieve high precision. Parts that have passed accuracy checks are assembled into equipment by a specialized team. Control wiring is designed with maintainability in mind. 6. Factory Trial By utilizing offline teaching programming, we connect to the completion of equipment in a short period.

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Applications/Examples of results

(1) Production and development of hemming devices. We have many years of experience in roll hems, tabletop hems, press hems, and rear wheel arch hems, and we have received high evaluations from users (automobile companies). (2) Development of various labor-saving devices. In areas that previously relied on manual labor, such as setting, palletizing, and handling, we are utilizing robots and coordinating them with transport devices between processes to complete an automated production system. - Low-cost labor-saving lines - Low-cost robot system integrators - Low-cost robot simulation (3) Development of welding jigs for automobiles. In welding assembly lines, we are promoting full automation centered on spot welding and arc welding. By conducting 3D design, offline teaching, and FEM analysis, we ensure high quality. (4) Development of general industrial machinery. - Lithium-ion battery manufacturing equipment for stacking processes. - Thin film manufacturing equipment for accumulators and coaters. - Production of circular cutters for films. - High-speed cutting machines for commercial printing machinery. (5) Large-scale machining and production of large structures.

Company information

柳田鉄工所

柳田鉄工所

robot

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A team of 16 technicians possesses high technical skills in design, utilizing 3D robot simulation software such as CATIA, FANUC, and Yaskawa, as well as 3D CAD, stress analysis simulation technology, and offline teaching technology. In manufacturing, we leverage 13 machining centers of various sizes, trial presses, and wire cutters, enabling us to produce functional components in-house, which gives us the manufacturing capability to quickly produce and deliver reliable equipment. As a robot system integrator, we support our customers in the implementation of labor-saving devices. We aim to provide rapid and stable products and to develop as an international engineering company.

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