"Design, processing, assembly, and mass production of micro components" *Technical booklet case study collection gift

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last updated：Jul 28, 2016

愛工舎七宗工場

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Specialized in mass production of hundreds of thousands of units, including design, processing, and assembly of fine parts with a diameter of 6mm or less!

We specialize in the design and machining of "micro parts" with diameters of 6mm or less, as well as mass production of "hundreds of thousands of units" including complex and assembled products. If you are facing challenges with CNC lathes or MC and composite machining, please consult with us! Currently, we are distributing technical materials that include examples of cost reduction proposals for download! Additionally, we are offering a "Micro Product Technology Handbook that contributes to VA/VE for design engineers" for free for a limited time! Please download or inquire using the link below. 【Features】 ■ Capable of prototype to mass production of hundreds of thousands of units with 100 CNC lathes and MC and composite machining machines ■ Comprehensive support from design to machining, assembly, and inspection of special small-diameter pins and peripheral parts ■ Capable of external diameter machining with micro cutting technology for diameters of φ30μm and above, down to the micron order ■ Able to propose cost reduction plans using the above technologies *Technical materials can be downloaded from the link below. If you would like the handbook, please feel free to contact us.

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【Cost Reduction Proposal Examples Featured in the Brochure】 (1) Overview: Consolidation of orders for multiple fine parts Target: Material purchasers Work: Multiple CNC lathe machining Effect: Approximately 20% cost reduction and shortened delivery time (2) Overview: Integration structure to reduce the number of parts Target: Designers, product developers Work: CNC lathe machined products Effect: Approximately 20% cost reduction and quality improvement (3) Overview: Design changes considering setup Target: Designers, product developers Work: Machining center products Effect: Approximately 50% reduction in setup time and about 20% cost reduction 【Main Scope of Services】 ◎ Lot Size: Prototypes: Small quantities Mass production: Hundreds of thousands ◎ Machining: CNC lathe, multi-tasking machine, machining center, assembly ◎ Size Outer diameter up to 6mm (CNC lathe) Outer diameter up to 12mm (multi-tasking machine) □ ~200 (Machining Center) ◎ Machine Accuracy Accuracy: up to 1/1000 (CNC lathe, multi-tasking machine) Accuracy: up to 1/10000 (Machining Center) ◎ Materials: Copper alloys, iron-based, precious metals, SUS, aluminum, resin *For more details, please refer to the catalog. Feel free to contact us with any inquiries.