Achieving painting on Teflon, which is usually difficult to bond! Free evaluation test data available!
Plasma surface treatment is attracting attention as a next-generation surface treatment technology that gives unique characteristics to the surface of materials, aiming for high functionality and high added value of products across a wide range of applications. With KAI Semiconductor's plasma technology, painting, printing, and adhesion to Teflon (PTFE), which were previously considered difficult, have become possible. The treatment in a vacuum reduces the contact angle from 102 degrees to 47 degrees. Additionally, the adhesive strength has increased to three times the tensile shear adhesion strength, from 370 kPa to 1100 kPa! In the catalog, we introduce case studies on the changes in contact angle and adhesive strength due to vacuum treatment, as well as the changes in contact angle during atmospheric pressure treatment. *Exclusive for Ipros users! We are currently offering free evaluation test data for pre-treatment of painting and adhesion on Teflon (PTFE)! For more details, please download from the form below.
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basic information
We respond to various needs such as rental, contract processing, research, and development of various plasma devices that excel in surface modification (cleaning, surface modification, hydrophilization, adhesion enhancement), etching, and film formation. We support the research and development, experimentation, and prototyping of plasma technology quickly, achieving a reduction in development costs. *Exclusive for Ipros users! We are currently offering free evaluation test data for Teflon (PTFE) coating and adhesion pre-treatment! For more details, please download from the form below.
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Applications/Examples of results
【Field】 <Electronics> - Semiconductors ... Front-end process, back-end process - Substrates ... Substrate, lead frame, plating - Electronic components ... LED, MEMS, optics, sensors - Displays ... Organic EL, electronic paper, film displays - Solar cells, fuel cells 【Materials】 - Metals, resins, films, fibers, powders <Automotive/Aerospace> - Car electronics, power devices, interior/exterior materials, lighting <Biotechnology/Medical> Cell culture, dental care, non-woven fabric, sterilization, etc. 【Applications】 - Cleaning/removal of organic substances/surface modification/improvement of hydrophilicity/improvement of adhesion effects/pre-treatment for printing and painting 【Examples】 - Cleaning of glass/pre-treatment for adhesion - Cleaning of LSI/pre-treatment for adhesion - Cleaning of resin molded products/pre-treatment for adhesion - Substrate cleaning for solar cells and fuel cells - Terminal cleaning for organic EL, digital signage-related displays, and LCD substrates - Pre-treatment for wire bonding - Cleaning/pre-treatment for adhesion of films - Cleaning of MEMS, etc. - Pre-cleaning before plating - Pre-treatment for printing on paper - Cleaning of semiconductor wafers - Cleaning of silicon wafers, etc.
Detailed information
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【Teflon (PTFE) Coating and Adhesion Pre-treatment】 Coating and adhesion pre-treatment for Teflon (PTFE) Enables painting, printing, and adhesion on Teflon, which normally repels liquids and is difficult to bond. Processing is possible not only in a vacuum environment but also at atmospheric pressure (KAI Semiconductor's original new process: suitable for continuous processing). No sodium-based treatment agents are used, and cleaning or waste liquid treatment after processing is unnecessary.
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[No solvent required] Handheld atmospheric pressure plasma device, low temperature, no charge damage! High processing performance for cleaning, surface modification, hydrophilization, and adhesion enhancement! We offer sales, rentals, and contract services for a handheld atmospheric pressure plasma device that excels in cleaning, surface modification, hydrophilization, and adhesion enhancement. It is widely used in universities, major research institutions, R&D departments, and production departments across the country, demonstrating high processing effectiveness. Additionally, we handle everything in-house from design to manufacturing, and our dedicated engineers provide attentive support for all specifications.
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High etching effect regardless of organic or inorganic! Etching of Si and carbon films! It can be used for various applications, including the fabrication of fine circuits such as semiconductor integrated circuits.
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![Teflon Adhesion and Coating [*Painting test video now available!*]](https://image.mono.ipros.com/public/catalog/image_generated/01/018/359629/359629_IPROS9105315632307352674_1.jpg?w=120&h=170)
Company information
KAI Semiconductor was established in September 2002 as a venture company originating from Kyoto Institute of Technology. It sells surface modification devices and deposition equipment using plasma technology. The powder plasma device released in 2010 was recognized for its high technical capabilities and received the "Kansai Front Runner Award" and the "Small and Medium Enterprises Technology Award." There are numerous implementation records at universities nationwide, AIST, major manufacturers, and R&D departments. We propose sales after you have had the opportunity to touch the actual product (demo unit). Additionally, we offer rental and leasing options to reduce the burden on our customers. We also accept various technical consultations beyond semiconductor-related matters. Furthermore, we process and sell quartz and Pyrex in small lots.
