Environmentally conscious production method using coated steel sheets.
We changed the production method of external cases from the conventional spot welding and painting of surface-treated steel sheets to a joining method using clinching that combines PCM steel sheets and zinc-coated steel sheets. This transition eliminates the traditional welding and painting processes, significantly reducing the number of steps and work in progress, while also achieving an environmentally friendly production method that has gained particular recognition recently. We aimed to develop a cost-effective production line by adopting the case-integrated clinching technology of the Drawlock, one of the Enarock series, through the multi-tool approach and man-machine integration, which are our areas of expertise.
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basic information
We have changed the production method of outer cases from the traditional spot welding and painting of surface-treated steel sheets to a joining method using clinching that combines PCM steel sheets and zinc-coated steel sheets. This transition eliminates the conventional welding and painting processes, significantly shortening the production steps and reducing work-in-progress, while also achieving an environmentally friendly production method that has gained particular recognition recently. We aimed to develop a cost-effective production line by adopting the case-integrated clinching technology of the Drawlock, one of the Enarock series, through the multi-tooling of our specialized techniques and the implementation of man-machine collaboration.
Price range
P7
Delivery Time
Applications/Examples of results
Water heater outer casing
Company information
A manufacturer of machinery and equipment that operates both domestically and internationally. In Japan, they have a track record of transactions with major electronics companies such as Panasonic, Mitsubishi Electric, Sharp, and Hitachi. They also have dealings with Samsung Electronics, LG Electronics, Whirlpool, MABE, and Haier overseas. They have established a production system that consistently handles everything from development to manufacturing and sales of press molds and machinery. Furthermore, they respond to various customer needs by accommodating everything from prototypes to mass production, thereby expanding their business. They also engage in the processing of machine parts and the production of control panels, operation panels, and relay boxes.
![[Case Study] 70% Increase in Productivity](https://image.mono.ipros.com/public/product/image/aef/2000588860/IPROS42971750445112082351.png?w=280&h=280)
