Multi-species switching press line (control box, range hood)
Multi-species switching press line (control box, range hood)
A press line that switches models without changing the mold.
Customer Challenges To shift the production of various types of packaging boxes from the traditional lot production method to a mixed production method based on the appropriate order quantity, aiming for automation of production, significant reduction of work-in-progress and finished goods inventory, and substantial shortening of product delivery times. Our Development Goals To devise a setup-free production line for various types of packaging boxes and an instantaneous switching method within molds, aiming to realize a mixed production system capable of producing from the smallest lot (1 unit).
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basic information
System Overview Specifications Production Materials spec1.2t Coil materials and fixed-length cut materials Both can be accommodated Product Shape and Variety Count (L): 150–600mm (10 types) × (W): 150–600mm (10 types) × (H): 70–220mm (11 types) Total 1,849 Production Cycle and Model Changeover Time Press 20 sec (Changeover drive source: Servo motor) Press Method Under-drive method 1st process: 60-ton press, 2nd process: 100-ton press, 3rd process: 100-ton press, 4th process: 60-ton press, 5th process: 80-ton press, 6th process: 80-ton press Overall Equipment Dimensions (L): 23M × (W): 30M × (H): 3M
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Multi-species switching press line (control box, range hood)
Company information
A manufacturer of machinery and equipment that operates both domestically and internationally. In Japan, they have a track record of transactions with major electronics companies such as Panasonic, Mitsubishi Electric, Sharp, and Hitachi. They also have dealings with Samsung Electronics, LG Electronics, Whirlpool, MABE, and Haier overseas. They have established a production system that consistently handles everything from development to manufacturing and sales of press molds and machinery. Furthermore, they respond to various customer needs by accommodating everything from prototypes to mass production, thereby expanding their business. They also engage in the processing of machine parts and the production of control panels, operation panels, and relay boxes.
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