Achieving painting on Teflon, which is usually difficult to bond! Free evaluation test data available!
The dry process of plasma surface treatment brings special processing to the surface of materials and is attracting attention from various fields as a next-generation surface treatment technology aimed at enhancing product functionality and adding high value. With the plasma technology from Kai Semiconductor, it has become possible to paint, print, and bond to Teflon (PTFE), which was previously considered difficult. In vacuum plasma treatment, the water contact angle changes from 102 degrees to 47 degrees. The tensile shear adhesive strength increases from 370 kPa to 1100 kPa, achieving three times the strength! In our catalog, we introduce various examples of treatments not only for plates but also for structures such as tubes, utilizing batch processing vacuum plasma and continuous processing atmospheric pressure plasma. *We are currently offering free evaluation test data for pre-treatment of painting and bonding on Teflon (PTFE)! Please download it from the form below for more details. *We are also sharing videos of the painting tests. Click below to view more details.
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basic information
We respond to various needs such as rental, contract processing, research, and development of various plasma devices that excel in surface modification (cleaning, surface modification, hydrophilization, adhesion enhancement), etching, and film formation. We support the research and development, experimentation, and prototyping of plasma technology quickly, achieving a reduction in development costs. *We are currently offering free evaluation test data for Teflon (PTFE) coating and adhesive pre-treatment! For more details, please download from the form below.
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Applications/Examples of results
【Field】 <Electronics> - Semiconductors ・・・・・ Front-end, Back-end - Substrates ・・・・・ Substrate, Lead frame, Plating - Electronic components ・・・・・ LED, MEMS, Optics, Sensors - Displays ・・・・・ Organic EL, Electronic paper, Film displays - Solar cells, Fuel cells 【Materials】 - Metals, Resins, Films, Fibers, Powders <Automotive/Aerospace> - Car electronics, Power devices, Interior and exterior materials, Lighting <Biotechnology/Medical> Cell culture, Dental care, Non-woven fabrics, Sterilization, etc. 【Applications】 - Cleaning/Removal of organic substances/Surface modification/Improvement of hydrophilicity/Enhancement of adhesion effects/Pre-treatment for printing and coating 【Examples】 - Cleaning of glass/Pre-treatment for adhesion - Cleaning of LSI/Pre-treatment for adhesion - Cleaning of resin molded products/Pre-treatment for adhesion - Substrate cleaning for solar cells and fuel cells - Terminal cleaning of organic EL, digital signage-related displays, and LCD substrates - Pre-treatment for wire bonding - Cleaning of films/Pre-treatment for adhesion - Cleaning of MEMS, etc. - Pre-cleaning before plating - Pre-treatment for printing on paper - Cleaning of semiconductor wafers - Cleaning of silicon wafers, etc.
Detailed information
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【Teflon (PTFE) Coating and Adhesion Pre-Treatment】 Teflon (PTFE) coating and adhesion pre-treatment Enables painting, printing, and adhesion on Teflon, which normally repels liquids and is difficult to bond. Processing is possible not only in a vacuum environment but also at atmospheric pressure (KAI Semiconductor's original new process: compatible with continuous processing). No sodium-based treatment agents are used, and cleaning or waste liquid treatment after processing is unnecessary.
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[No solvent required] Handheld atmospheric pressure plasma device, low temperature, no charge damage! High processing performance for cleaning, surface modification, hydrophilization, and adhesion enhancement! We offer sales, rentals, and contract services for a handheld atmospheric pressure plasma device that excels in cleaning, surface modification, hydrophilization, and adhesion enhancement. It is widely used in universities, major research institutions, R&D departments, and production departments across the country, demonstrating high processing effectiveness. Additionally, we handle everything from design to manufacturing in-house, and our dedicated technicians provide attentive support for all specifications.
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High etching effect regardless of organic or inorganic! Etching of Si and carbon films! It can be used for various applications, including the fabrication of fine circuits such as semiconductor integrated circuits.
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![Teflon Adhesion and Coating [*Painting test video now available!*]](https://image.mono.ipros.com/public/catalog/image_generated/01/018/359629/359629_IPROS9105315632307352674_1.jpg?w=120&h=170)
Company information
KAI Semiconductor was established in September 2002 as a venture company originating from Kyoto Institute of Technology. It sells surface modification devices and deposition equipment using plasma technology. The powder plasma device released in 2010 was recognized for its high technical capabilities and received the "Kansai Front Runner Award" and the "Small and Medium Enterprises Technology Award." There are numerous implementation records at universities nationwide, AIST, major manufacturers, and R&D departments. We propose sales after you have had the opportunity to touch the actual product (demo unit). Additionally, we offer rental and leasing options to reduce the burden on our customers. We also accept various technical consultations beyond semiconductor-related matters. Furthermore, we process and sell quartz and Pyrex in small lots.
![Excellent release properties! [In development] BN coating](https://image.mono.ipros.com/public/product/image/84f/2000788543/IPROS69525455338417270682.jpeg?w=280&h=280)
