Melted zinc-coated copper plate / three-dimensional complex shape [t1.2]

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last updated：Jan 16, 2025

加川製作所

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3D shape prototype press parts that instantly turn design intentions into reality! We can deliver high-quality results quickly through press processing, even from just one piece!

We efficiently and high-quality finish metal parts with three-dimensional shapes, such as free-form surfaces and deep drawing, starting from just one piece using press processing. We have hydraulic presses ranging from 35t to 600t, and for example, in the case of automotive parts, we can prototype components from brackets to structural members like pillars and frames that make up the white body. We also accommodate short-term delivery for small lots and limited press parts using high-speed hydraulic presses. 【Features】 ■ A lineup of hydraulic presses up to 600t ■ Support for jig manufacturing, machining, and various secondary processing ■ Utilization of unique know-how in mold manufacturing ■ Response to urgent requests ■ Assistance in producing mass production models using prototype data 【Equipment Owned (Partial)】 ▽ Hydraulic Presses Kawasaki Heavy Industries, High-speed 600ton L3000xW2000xH1500 1 unit Kawasaki Heavy Industries, 300ton L2000xW1500xH1500 1 unit 100ton L1000xW650xH750 1 unit 35ton 3 units ▽ Robot Welding Machine (CO2) Panasonic, TAWERS 350A, movable range φ1400 1 unit (Various others) *For details, please download the PDF or contact us.

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basic information

We are currently offering a case study collection titled "Key Points for Designing Metal Press Parts Without Failures"! Kagawa Manufacturing, a press prototyping workshop boasting skilled processing technology, will explain three types of shapes—"sharp shapes," "warped shapes," and "drawn shapes"—using illustrations. ~For those who are facing these issues~ ■ Want to reduce plate thickness ■ Want to eliminate wrinkles (buckling phenomenon) caused by compressive stress ■ Traces from the number of processes remaining as wrinkles *Please download the PDF document below to view the "case study collection." *Feel free to contact us for consultations before design. *We accept production from just one piece. Please feel free to inquire.

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Applications/Examples of results

■Automotive parts: Automotive body structure panels (steel, aluminum), electronic circuit covers, seat inner panels ■Commercial vehicle parts: Small-scale production, monthly production of 1 to several hundred units ■Food industry: Extra-thick pots, hot sandwich plates ■Revival products: Reproduction of discontinued parts ■Construction machinery and heavy equipment: Exhaust pipes, body covers, cabin panels ■Others: Deep drawing for pressure vessels (Φ170×H250), building material hardware, blades for blowers and fans, etc. *Our company accepts production starting from one unit. Please feel free to contact us for inquiries. *We are open to consultations from the design shape consideration stage!