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  6. Performance Evaluation of Production Equipment: Case Study of AWB Utilization

Performance Evaluation of Production Equipment: Case Study of AWB Utilization

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last updated:Jan 23, 2023

ウェーブフロント 本社
ウェーブフロント 本社
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Calculate equipment utilization rates from MTBF/MTTF and actual operating information! It is also possible to analyze how the utilization rate changes when switching to new equipment!

The AWB (Availability Workbench) can calculate the operating rates and lifecycle costs of production lines and production equipment based on equipment information (Note 1), and the following effects can be expected: ■ Expected Effects 1. Calculation of the expected operating rate as a production line when introducing new equipment. 2. Setting targets for each piece of equipment to meet the operating rate goals established in the production plan. 3. Estimation of vulnerable areas in production equipment and production lines and corresponding measures. Note 1: Examples of input equipment information - Degradation curves (Note 2) - Items related to maintenance - Required personnel - Operation costs, etc. Note 2: Can also be substituted with MTTF/MTBF or failure performance data.

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稼働率推定アウトプット例.png

Performance Evaluation of Production Equipment: Case Study of AWB Utilization

稼働率推定アウトプット例.png
稼働率推定アウトプット例.png
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basic information

When conducting evaluations like the examples introduced, it can be broadly divided into two steps. 1. Implementation of commissioned evaluations by our company 2. Software implementation We often receive inquiries regarding insufficient data when conducting evaluations; however, there are methods available to compensate for such data shortages, so please feel free to consult with us. Additionally, we have integration capabilities with systems such as SAP and MAXIMO, so please consult with us as needed.

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P5

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Please contact us for details

※It depends on whether it is a commissioned project or a software purchase.

Applications/Examples of results

The following industries have been implemented as case studies: - Plant design/maintenance - Water supply and sewage - Electricity - Petrochemicals - Aerospace - Automotive and other assembly industries

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Support service for building machine records.

Support service for building machine records.

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Performance evaluation of production equipment and lines based on operating rate calculation.

Performance evaluation of production equipment and lines based on operating rate calculation.

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Equipment maintenance management support solution

Equipment maintenance management support solution

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Examination of LCC and maintenance methods based on failure information.

Examination of LCC and maintenance methods based on failure information.

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Seminar on 'Analysis and Utilization of Reliability Data Using Weibull Analysis' to be held on May 10 (Wednesday)

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This seminar will introduce the recording of data related to product manufacturing and quality control, the analysis using Weibull analysis, and its application to life estimation and failure prediction. In product manufacturing and quality control, we will record data using the electronic form system i-Reporter, analyze it using Weibull analysis, and utilize it for reliability evaluation. - Failure prediction - Estimation of product lifespan - Exploring what issues may arise from failure information, identifying contributing causes, and being able to consider and implement countermeasures are expected benefits. Organizer: Wavefront Inc., Simtops Inc. Date and Time: May 10, 2023 (Wednesday) 15:00 - 15:45 Method: Online via ZOOM meeting Participation Fee: Free

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Emergency Temporary Meeting: Introduction Seminar on Security Evaluation Related Product "AttackTree"

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We offer free introductions to details and use cases of our software products for those interested in our offerings. In response to the positive feedback from our company presentation at the "5th Automotive Functional Safety Conference" held on December 5, 2017 (Tuesday), we will hold an emergency seminar to introduce our security evaluation-related product "AttackTree" on December 15, 2017 (Friday) at 14:00 (free of charge). During the seminar, we will clearly present the software, application examples, and demonstrations, incorporating our past achievements. Please check our website for more information: http://www.wavefront.co.jp/news/201701215-AttackTree_Seminar/ ★ We look forward to your application! ★

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ウェーブフロント

ウェーブフロント 本社

software

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Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into one that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend towards digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to enhance operational efficiency. In line with this trend, our company provides a solution aimed at improving efficiency in research and development environments, known as the Laboratory Information Management System (LIMS), which includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.

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