Sintered metal filter
Products made using the powder metallurgy method (a process of shaping and sintering metal powders to create metal products) are referred to as "sintered metals." Among these, by specializing in sintered metal filters, which are porous metals, we can provide tailored proposals for various applications. Examples of applications include filters (for filtration and separation), silencers (for noise reduction), fluid rectification, liquid absorption, bubbling, and explosion-proof filters (frame arresters), with ongoing development of new applications. Additionally, over 15 types of materials can undergo sintering treatment. There are many types of porous metals, and not only pore diameter but also pore structure affects performance. Our distinguishing feature is that our sintered metal filters, made from metal powders, are all open-pore/continuous-pore (open porous) porous metals. Other types of porous metals include sintered wire mesh, which maintains precision in mesh opening while also providing strength, sponge-like porous metals formed solely from a framework, porous metals with numerous straight holes resembling lotus roots, and foamed metals that contain countless closed pores/independent pores (closed pore) created by adding a foaming agent to molten metal. Each type of porous metal has its advantages and disadvantages, necessitating careful selection of the appropriate porous metal for specific applications.
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basic information
Sintered metal filter elements and porous metals can be used not only as filters but also for fluid rectification, silencers, water absorption (capillary action), explosion-proof filters, and bubbling, allowing us to propose specifications tailored to your needs. Currently, over 15 types of materials can be processed through sintering, and we are open to considering requests for new materials. We can accommodate not only powder sintering but also laminated sintered metal mesh, fiber sintering, and other porous metals. Additionally, we can handle processing of fittings, welding, plating, and other final processes. Our quality management is certified under ISO9001, and we have received certification from the auditing organization. ........................................................ Specialized manufacturer of sintered metals and porous metals - Shouketsu.com Technical Development: Toyo Kodan 2-6-6 Kami-Higashi, Hirano-ku, Osaka 547-0002 Mobile: 090-3282-5231 TEL: 06-6791-9023 FAX: 06-6794-5524 URL: http://www.shouketsu.com Email: info@shouketsu.com
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Applications/Examples of results
Heat sink, explosion-proof filter, ignition prevention, frame arrester, sensor case, sensor cover, silencer (muffler), fluid rectification, water-absorbing metal, magnetic material filter for foreign object recovery, bubbling, adsorption plate, aromatic metal...
Detailed information
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When maintaining interaction with the outside while protecting the internal components (sensors), it is necessary to join the metal fittings with the sintered body. Welding or simultaneous sintering can be used as methods for this.
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An example of combining copper plates and powder alternately to create a unified product. A sample item as a sales tool. By being able to do this, can we turn concepts into reality?
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Porous dice. A sample as a sales tool. The material is SUS316L. We strive to create things that you will find interesting, and if we can do this, what else can we do? We look forward to your inquiries.
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An item conceived for the purpose of fluid rectification. Considering that particles referred to as "dehusked" can break in powder form, a wire mesh was spirally wound and subjected to sintering treatment.
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Sintered copper mesh made of pure copper. By layering multiple layers of mesh, strength is increased, and performance tailored to various purposes can be expected; however, our company can also produce it using pure copper.
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Many people believe that porous and complex shapes can only be produced through machining, but that is incorrect. Leave it to us. I believe that secondary processing has more disadvantages than advantages. If it's within this shape, it can be produced without secondary processing.
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A product that has been stacked with a metal mesh by 5mm and subjected to sintering treatment. It is possible to stack the metal mesh by 5mm, or even more. By changing the internal mesh configuration according to the purpose, it can cover all applications such as filtering, rectifying, explosion-proof filters, frame arresters, and more.
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Company information
Products made using the powder metallurgy method (a process of shaping metal powder and sintering it to create metal products) are referred to as "sintered metals." Among these, by specializing in sintered metal filters, which are porous metals, we can offer tailored solutions for various applications. Examples of applications include filters (for filtration and separation), silencers (for noise reduction), fluid rectification, liquid absorption, bubbling, and explosion-proof filters (frame arresters), and we are currently developing more applications. Additionally, over 15 types of materials can undergo sintering treatment. There are many types of porous metals, and not only pore diameter but also pore structure affects performance. Our distinguishing feature is that our sintered metal filters, made from metal powder, are all open-pore/continuous-pore (open porous) porous metals. Other types of porous metals include sintered metal mesh, which is created by stacking metal wire and sintering it while maintaining the precision of the mesh opening and also possessing strength; sponge-like porous metals formed solely from a skeletal structure; porous metals with numerous straight holes that resemble lotus roots; and foamed metals that have countless closed pores/independent pores (closed pore) created by adding a foaming agent to molten metal. Each type of porous metal has its own advantages and disadvantages, making it necessary to select the appropriate porous metal based on the intended application.
![[Sample Presentation] "Resin Sintered Filter"](https://image.mono.ipros.com/public/product/image/a4e/2000919151/IPROS65683749398521233214.jpeg?w=280&h=280)
![[Production Example] Multi-layer Sintered Wire Mesh Filter](https://image.mono.ipros.com/public/product/image/4fa/2001520498/IPROS12572127592439512640.png?w=280&h=280)
