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  6. Precision press processing: Needle tip shape processing with a tip radius of 6μm.

Precision press processing: Needle tip shape processing with a tip radius of 6μm.

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last updated:Nov 04, 2020

JKB
JKB
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Achieving cost reduction and mass production through the transition from grinding processing to press processing.

[ Challenges of Conventional Technology ] The processing of a full-circle sharp edge shape (needle tip shape) could not be addressed by traditional press processing. In lathe processing, only about 2 to 3 good products could be produced out of 1000, and grinding processing became extremely expensive, making it impractical for use as disposable parts. [ Solutions Achieved by JKB ] By developing a method to shape using press processing, it became possible to supply products at a cost less than one-thousandth of that of grinding processing, enabling the practical application of the product.

    Sensors
result_sharp_edge.png

Precision press processing: Needle tip shape processing with a tip radius of 6μm.

result_sharp_edge.png
result_sharp_edge.png

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Material: Stainless Steel, Thickness: 0.15mm

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Disposable parts for medical devices

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JKB

JKB

Machine elements and parts

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We will solve the challenges of metal parts such as miniaturization, weight reduction, process reduction, reduction in the number of components, high precision, cost reduction, and mass production through JKB's press processing technology and proposal-based manufacturing. We will achieve product commercialization through our ability to propose component shapes for press processing, smooth mass production through consistent support from research and development prototypes to mass production, realization of practical applications, and high productivity and quality by utilizing our in-house design, patent acquisition support systems, and quality management systems, thereby addressing your manufacturing challenges.

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